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1300°C Precision Annealing Furnace Control Cabinet

PRODUIT PARAMETER

  1. Control Core: Siemens S7-1200 PLC + 10-inch Touchscreen
  2. Control Method: Local/Remote control, with an emergency stop button on the main control panel
  3. Operation: Touchscreen display of main parameters, external buttons + manual step skipping
  4. Data Storage: View real-time/set temperature curves, export 3 months of data
  5. Motor Energy Efficiency: Level 1 energy efficiency
  6. Low-Voltage Electrical Appliances: Schneider Electric (circuit breakers, contactors, pushbuttons)
Beschreiwung
Ufro en Devis

Beschreiwung

1300℃ Precision Annealing Furnace Control Cabinet

The 1300℃ Precision Annealing Furnace Control Cabinet is an intelligent electrical control system specifically designed for high-temperature annealing furnaces, atmosphere furnaces, vacuum furnaces, and heat treatment equipment. The system adopts a PLC + touchscreen centralized control method, realizing automatic control of the entire process of equipment heating, Holding, an Ofkillung. Multiple temperature curves can be programmed according to process requirements to meet the temperature control requirements of processes such as precision annealing, sinteren, and heat treatment.

The control system integrates temperature control, power regulation, data acquisition, fault diagnosis, remote communication, and historical data storage, improving the automation level of the equipment and production management efficiency.

Produit Fonctiounen

  1. Siemens S7-1200 PLC + 10-inch Touchscreen Joint Control

Utilizing a Siemens S7-1200 PLC and a 10-inch touchscreen for joint control, the control cabinet is an Ingenium control unit. It features PID temperature controller adjustment, power regulator control, programmable multi-segment temperature control curves, fully automatic heating, heat preservation, an Ofkillung, requiring no dedicated personnel.

  1. Full-Parameter Touchscreen Setting, Historical Curves Available

All technical parameters can be set on the touchscreen. Historical curves for voltage, current, power, and temperature over the past month can be viewed. Real-time display of production parameters, machine operating status, and machine fault points provides intuitive and convenient operation.

  1. Dual Network Card Communication Across Different Network Segments, Remote Monitoring

A reserved Ethernet communication interface allows communication with a host computer, enabling communication across different network segments using dual network cards. The supplier provides necessary assistance for remotely reading equipment operating status data, facilitating centralized monitoring and management.

  1. Local/Remote Dual Control Mode

An emergency stop button is located on the main control panel. Control methods include local and remote control. The touchscreen can control and display key parameters and length measurements. Commonly used controls are provided by external buttons, including a manual skip step button, which can be used to manually skip steps if the equipment malfunctions and the program freezes.

  1. 3-Month Data Storage and Export

The system allows for quick and easy viewing of real-time and set temperature curves. It can save and export three months of set and actual temperature, power, current, and voltage data. This meets the data traceability requirements of the quality management system.

1300℃ Precision Annealing Furnace Control Cabinet
Function ModuleBeschreiwung
Temperature Control MethodPID regulation + power regulator control, programmable multi-segment temperature control curves
Operation ModeFully automatic heating, Holding, an Ofkillung, unattended operation
Safety ProtectionEmergency stop button, fault point display, manual step-skip for program freeze
Data Traceability3-month historical data storage and export, meeting quality management requirements

Applikatioun Beräicher

  • Precision Annealing Furnace Control System: Suitable for automatic temperature control in precision annealing processes of metallic and alloy materials. Multi-segment programmable temperature control curves meet the requirements of complex annealing processes, requiring no dedicated personnel.
  • Heat Treatment Furnace Control System: Suitable for the automation upgrade and transformation of various heat treatment furnaces (box furnaces, pit furnaces, bogie Uewen, etc.). PID regulation + power regulator control ensures high temperature control accuracy and good process reproducibility.
  • Ceramic Sintering Control System: Suitable for temperature control in the sintering process of advanced ceramic materials. Historical curves can be viewed and exported, facilitating process analysis and quality traceability.
  • Research Institute Laboratories: Suitable for temperature control of experimental electric furnaces in materials science and engineering, metallurgical engineering, and other related fields. Full-parameter touchscreen settings ensure easy operation, and data can be stored long-term.
  • Industrial Heat Treatment Production Line: Suitable for heat treatment production lines integrated with host computers. A reserved Ethernet communication interface enables centralized monitoring and remote management.
  • Glass Annealing Control System: Suitable for temperature control in the precision annealing process of glass products. Fully automatic heating, heat preservation, and cooling ensure stable annealing quality.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

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Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Oft gestallte Froen (FAQ)

  1. Does the system support automatic operation?

Jo, it supports automatic heating, automatic heat preservation, and automatic cooling throughout the entire process.

  1. Can production data be saved?

Jo, the system supports saving and querying operating data such as temperature, voltage, current, and power.

  1. Ënnerstëtzt et Datenexport?

Jo, it can export relevant process data and historical curves during operation.

  1. Can the equipment be connected to a factory management system?

The control cabinet has a reserved industrial Ethernet interface, which can communicate with the host computer system according to project requirements.

  1. What if a program error occurs?

The system is equipped with a manual skip function, which allows you to skip the current step and continue running the subsequent process program in special circumstances.

Ufro engem ZITAT

Ufro engem ZITAT