Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
Relau Berputar Suhu Tinggi Berskala Besar
PARAMETER PRODUK
Penerangan
1000°C Large-Scale High-Temperature Precision Rotary Furnace / Continuous Rotary Kiln / Electric Tilting Rotary Sintering Furnace
This large-scale, high-temperature precision Rotary Kiln furnace is a thermal processing unit designed specifically for the continuous calcination, pensinteran, pengaktifan, roasting, and heat treatment of powder materials. Featuring a split design that separates the furnace body from the control system, the equipment is equipped with a high-temperature silicon carbide heating system, an electric lifting and tilting mechanism, and a variable-frequency rotary drive system. These features enable continuous automatic material feeding, uniform tumbling and heating, and automatic discharging.
By precisely controlling furnace temperature, rotation speed, tilt angle, and material residence time, the furnace effectively enhances product reaction uniformity and production efficiency, meeting the requirements for laboratory research, pilot-scale testing, and full-scale production.
Ciri-ciri Produk
- Split-unit design with adjustable furnace tube tilt
The equipment features a split design separating the control system from the furnace chamber. The furnace tube assembly utilizes an electric dual-lead-screw lifting mechanism, allowing for an adjustable tilt angle (1–15°); adjusting the lift height controls the material discharge speed.
- Spiral extrusion feeding for continuous production
The feed end of the equipment utilizes a stainless steel screw extrusion feeder (150 mm in diameter and 1,800 mm in length) to ensure uniform and continuous feeding. Featuring a high degree of automation, the discharge end is equipped with a 2,300 mm cooling unit that lowers the discharge temperature to below 50°C.
- Adjustable rotation speed and controllable residence time
The rotation speed of the equipment’s furnace tube is adjustable within the range of 1–50 rpm. Users can flexibly adjust the speed based on material characteristics and process requirements, in conjunction with the tilt angle adjustment function.
- Four-layer insulation for over 80% penjimatan tenaga
The furnace lining employs vacuum-formed, high-purity, lightweight alumina materials, while areas prone to impact—such as the furnace opening and bottom—use lightweight hollow-sphere alumina boards. The four-layer insulation system consists of alumina fiber wool, papan gentian alumina, polycrystalline alumina fiber board, and lightweight insulating bricks, resulting in an energy efficiency improvement of over 80% compared to traditional electric furnaces. The furnace shell temperature remains below 45°C, ensuring safe and comfortable operation.
- Intelligent touchscreen control for easy operation
The control panel is equipped with a touchscreen, intelligent temperature controller, suis kuasa, main heating start/stop buttons, voltmeter, ammeter, computer interface, rotation speed regulator, and lift control switch, providing a clear overview of the system’s operating status. Microcomputer program control supports programmable curves and fully automatic heating/cooling cycles; temperature control parameters and programs can be modified during operation for maximum flexibility and convenience.
| Temperature | 1000°C |
| Bekalan Kuasa | AC 380V, 3-phase 5-wire |
| Maximum Operating Temperature | 950°C |
| Suhu Operasi Jangka Panjang | 900°C |
| Control Range | 80 to 950°C |
| Penderia Suhu | K-type thermocouple, measuring range 0-1320°C |
| Lokasi Elemen Pemanas | Bottom |
| Ketepatan Kawalan Suhu | ±1°C (kawalan litar bersepadu, tiada overshoot) |
| Kadar Pemanasan | Boleh laras secara bebas, range: maks. 30°C/min, min. 1°C/h |
| Heating Element | High-temperature equal-diameter silicon carbide rods |
| Badan Relau | Mesin CNC, digilap, berpasir, dicuci asid, berfosfat, bersalut serbuk, dan dibakar. Skim warna dua tona, novel and aesthetic appearance. Features oxidation resistance, acid/alkali resistance, corrosion resistance, high temperature resistance, easy cleaning. Kualiti eksport, kemasan penaik cermin. |
| Struktur Relau | Struktur dua lapisan penyejukan udara dengan penyekat panduan penyejukan udara yang berkesan untuk peredaran udara sejuk keseluruhan, menyejukkan plat konduktif elemen pemanas sebelum meletihkan, preventing high-temperature oxidation and ensuring a good working environment. |
| Inlet | Stainless steel screw extrusion feeding. Feeder diameter: 150mm, length: 1800mm. |
| Outlet | Designed with a 2300mm cooling device, ensuring outlet temperature below 50°C. |
| Lifting Method | Split-type furnace tube, electric double-screw lifting, tilt angle adjustable (1-15°). Lifting height controls discharge rate. |
| Rotational Speed Adjustment | 1-50 r/min |
| Bahan Refraktori | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, penyimpanan haba rendah, resistance to thermal shock, tiada keretakan, tiada spalling, and good insulation (penjimatan tenaga >80% compared to traditional electric furnaces). |
| Bahan Penebat | Four-layer insulation: alumina fiber cotton, papan gentian alumina, alumina (polycrystalline) papan gentian, lightweight insulation brick. Energy saving >80% compared to traditional electric furnaces. |
| Suhu Permukaan Luar Relau | <45°C |
| Ciri-ciri Perlindungan | Integrated module control unit with high precision. Dual-loop control and dual-loop protection, termasuk perlindungan terhadap overshoot, undershoot, kehilangan segmen, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, dan permulaan yang lembut. |
| Control Method | Closed-loop technology with thyristor module trigger control, mencetuskan anjakan fasa. Continuous adjustment of output voltage, semasa, atau kuasa. Features constant voltage, arus malar, or constant power characteristics. Current loop as inner loop, voltage loop as outer loop. Limits output current within rated range under sudden load or overcurrent conditions, ensuring normal operation of the voltage regulator. Maintains constant output current and voltage, protecting heating elements from large current/voltage surges, achieving safe, reliable control and high precision. |
| Display Parameters | Temperature, segment number, segment time, masa yang tinggal, peratusan kuasa keluaran, voltan, semasa, etc. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators. |
| Input berbilang profil | 30-kawalan boleh atur cara segmen. Configurable as: 1 profile of 30 segments, 2 profiles of 14 segments each, 3 profiles of 9 segments each, atau 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Included Accessories | Two heating elements, two sets of element holders, one crucible tong, one pair of high-temperature gloves, video tutorial. |
Kawasan Permohonan
- Continuous Calcination of Powder Materials: Suitable for continuous drying, calcination, and heat treatment processes for various powdered and granular materials. Features continuous screw-extrusion feeding and discharge-end cooling to below 50°C, making it ideal for large-scale industrial continuous production.
- Battery Material Preparation:Suitable for the continuous drying, pre-calcination, and heat treatment of precursors for lithium-ion battery cathode and anode materials.
- Catalyst Calcination: Suitable for the continuous calcination and activation of materials such as catalyst supports and molecular sieves. A 30-segment programmable control system meets the requirements of complex temperature profiles.
- Pengurangan Serbuk Logam: Suitable for the reduction pretreatment of metal oxide powders to produce high-purity metal powders. Adjustable furnace tube tilt angle and rotation speed accommodate various reduction processes.
- Drying and Calcination of Chemical Raw Materials: Suitable for the continuous drying and decomposition/calcination of chemical raw materials such as carbonates and hydroxides, offering high production capacity and efficiency.
- Continuous Production of New Materials: Suitable for the continuous, large-scale production of advanced materials such as specialty ceramic powders and composites, providing reliable equipment for industrial manufacturing.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim (Soalan Lazim)
- What is the function of the furnace tilt angle?
Adjusting the tilt angle (ranging from 1° to 15°) alters the material’s residence time within the furnace, thereby controlling firing results and production efficiency.
- Is the rotation speed adjustable?
ya, the rotation speed is continuously adjustable between 1 dan 50 rpm and can be freely set according to process requirements.
- To what level can the discharge temperature be controlled?
The equipment is equipped with a 2,300 mm cooling discharge unit, typically capable of reducing the discharge temperature to below 50°C.
- Does it support complex firing profiles?
ya. The system can store multiple process profiles and supports programmable temperature control with up to 30 segments.
- Does it support operation with a protective atmosphere?
ya. Rotary furnaces can be customized for operation with nitrogen, argon, hydrogen, or other protective atmospheres.
