Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
Large-Scale High-Temperature Rotary Kiln
제품 매개변수
설명
1000°C Large-Scale High-Temperature Precision Rotary Furnace / Continuous Rotary Kiln / Electric Tilting Rotary Sintering Furnace
This large-scale, high-temperature precision Rotary Kiln furnace is a thermal processing unit designed specifically for the continuous calcination, 소결, activation, roasting, and heat treatment of powder materials. Featuring a split design that separates the furnace body from the control system, the equipment is equipped with a high-temperature silicon carbide heating system, an electric lifting and tilting mechanism, and a variable-frequency rotary drive system. These features enable continuous automatic material feeding, uniform tumbling and heating, and automatic discharging.
By precisely controlling furnace temperature, rotation speed, tilt angle, and material residence time, the furnace effectively enhances product reaction uniformity and production efficiency, meeting the requirements for laboratory research, pilot-scale testing, and full-scale production.
제품특징
- Split-unit design with adjustable furnace tube tilt
The equipment features a split design separating the control system from the furnace chamber. The furnace tube assembly utilizes an electric dual-lead-screw lifting mechanism, allowing for an adjustable tilt angle (1–15°); adjusting the lift height controls the material discharge speed.
- Spiral extrusion feeding for continuous production
The feed end of the equipment utilizes a stainless steel screw extrusion feeder (150 mm in diameter and 1,800 mm in length) to ensure uniform and continuous feeding. Featuring a high degree of automation, the discharge end is equipped with a 2,300 mm cooling unit that lowers the discharge temperature to below 50°C.
- Adjustable rotation speed and controllable residence time
The rotation speed of the equipment’s furnace tube is adjustable within the range of 1–50 rpm. Users can flexibly adjust the speed based on material characteristics and process requirements, in conjunction with the tilt angle adjustment function.
- Four-layer insulation for over 80% energy savings
The furnace lining employs vacuum-formed, high-purity, lightweight alumina materials, while areas prone to impact—such as the furnace opening and bottom—use lightweight hollow-sphere alumina boards. The four-layer insulation system consists of alumina fiber wool, alumina fiber board, polycrystalline alumina fiber board, and lightweight insulating bricks, resulting in an energy efficiency improvement of over 80% compared to traditional electric furnaces. The furnace shell temperature remains below 45°C, ensuring safe and comfortable operation.
- Intelligent touchscreen control for easy operation
The control panel is equipped with a touchscreen, intelligent temperature controller, power switch, main heating start/stop buttons, voltmeter, ammeter, computer interface, rotation speed regulator, and lift control switch, providing a clear overview of the system’s operating status. Microcomputer program control supports programmable curves and fully automatic heating/cooling cycles; temperature control parameters and programs can be modified during operation for maximum flexibility and convenience.
| 온도 | 1000℃ |
| Power Supply | AC 380V, 3-phase 5-wire |
| Maximum Operating Temperature | 950℃ |
| Long-term Operating Temperature | 900℃ |
| Control Range | 80 to 950°C |
| Temperature Sensor | K-type thermocouple, measuring range 0-1320°C |
| Heating Element Location | Bottom |
| Temperature Control Accuracy | ±1°C (integrated circuit control, no overshoot) |
| 가열 속도 | 자유롭게 조절 가능, range: max. 30°C/min, 분. 1°C/h |
| 발열체 | High-temperature equal-diameter silicon carbide rods |
| 용광로 본체 | CNC 가공, 우아한, sanded, acid-washed, 인산염 처리된, powder-coated, and baked. Two-tone color scheme, novel and aesthetic appearance. 내산화성이 특징, 산/알칼리 저항, 내식성, 고온 저항, 쉬운 청소. Export quality, mirror baking finish. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, 고온산화 방지 및 좋은 작업환경 보장. |
| Inlet | Stainless steel screw extrusion feeding. Feeder diameter: 150mm, length: 1800mm. |
| Outlet | Designed with a 2300mm cooling device, ensuring outlet temperature below 50°C. |
| Lifting Method | Split-type furnace tube, electric double-screw lifting, tilt angle adjustable (1-15°). Lifting height controls discharge rate. |
| Rotational Speed Adjustment | 1-50 r/min |
| Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, low heat storage, resistance to thermal shock, no cracking, no spalling, and good insulation (energy saving >80% compared to traditional electric furnaces). |
| Insulation Material | Four-layer insulation: alumina fiber cotton, alumina fiber board, alumina (polycrystalline) fiber board, lightweight insulation brick. Energy saving >80% compared to traditional electric furnaces. |
| Furnace Exterior Surface Temperature | <45℃ |
| Protection Features | Integrated module control unit with high precision. Dual-loop control and dual-loop protection, including protection against overshoot, 미달하다, segment loss, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start. |
| 제어 방법 | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, 현재의, 또는 힘. Features constant voltage, 정전류, 또는 일정한 전력 특성. Current loop as inner loop, voltage loop as outer loop. Limits output current within rated range under sudden load or overcurrent conditions, ensuring normal operation of the voltage regulator. Maintains constant output current and voltage, protecting heating elements from large current/voltage surges, achieving safe, reliable control and high precision. |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, 출력 전력 비율, 전압, 현재의, 등. |
| Buttons | Imported buttons, 서비스 수명 >100,000 사이클, with LED indicators. |
| Multi-profile Input | 30-segment programmable control. Configurable as: 1 profile of 30 세그먼트, 2 profiles of 14 세그먼트 각각, 3 profiles of 9 세그먼트 각각, or 5 profiles of 5 세그먼트 각각. Multiple profiles can be stored and recalled as needed. |
| Included Accessories | Two heating elements, two sets of element holders, one crucible tong, one pair of high-temperature gloves, video tutorial. |
응용분야
- Continuous Calcination of Powder Materials: Suitable for continuous drying, calcination, and heat treatment processes for various powdered and granular materials. Features continuous screw-extrusion feeding and discharge-end cooling to below 50°C, making it ideal for large-scale industrial continuous production.
- Battery Material Preparation:Suitable for the continuous drying, pre-calcination, and heat treatment of precursors for lithium-ion battery cathode and anode materials.
- Catalyst Calcination: Suitable for the continuous calcination and activation of materials such as catalyst supports and molecular sieves. A 30-segment programmable control system meets the requirements of complex temperature profiles.
- Metal Powder Reduction: Suitable for the reduction pretreatment of metal oxide powders to produce high-purity metal powders. Adjustable furnace tube tilt angle and rotation speed accommodate various reduction processes.
- Drying and Calcination of Chemical Raw Materials: Suitable for the continuous drying and decomposition/calcination of chemical raw materials such as carbonates and hydroxides, offering high production capacity and efficiency.
- Continuous Production of New Materials: Suitable for the continuous, large-scale production of advanced materials such as specialty ceramic powders and composites, providing reliable equipment for industrial manufacturing.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- What is the function of the furnace tilt angle?
Adjusting the tilt angle (ranging from 1° to 15°) alters the material’s residence time within the furnace, thereby controlling firing results and production efficiency.
- Is the rotation speed adjustable?
예, the rotation speed is continuously adjustable between 1 그리고 50 rpm and can be freely set according to process requirements.
- To what level can the discharge temperature be controlled?
The equipment is equipped with a 2,300 mm cooling discharge unit, typically capable of reducing the discharge temperature to below 50°C.
- Does it support complex firing profiles?
예. The system can store multiple process profiles and supports programmable temperature control with up to 30 세그먼트.
- Does it support operation with a protective atmosphere?
예. Rotary furnaces can be customized for operation with nitrogen, 아르곤, 수소, or other protective atmospheres.
