Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
800°C KQGA Continuous Production Vacuum Atmosphere Rotary Furnace
제품 매개변수
설명
800℃ KQGA Continuous Production Vacuum Atmosphere Rotary Furnace
This 800℃ KQGA continuous production vacuum atmosphere rotary furnace combines a continuous rotary structure with an atmosphere protection system, enabling continuous feeding, heating, cooling, and discharging of materials under a protective atmosphere.
The entire system features independent temperature control in three zones, 625 high-temperature corrosion-resistant stainless steel furnace tubes, an automatic feeding system, and an intelligent touchscreen control platform, meeting the stringent requirements of industrial continuous production for temperature uniformity, product consistency, and automation.
Product Features Rotary Furnace
- 지속적인 생산, 고효율
This equipment is a continuous production type vacuum atmosphere rotary furnace. Materials are continuously fed in from the inlet, processed in the high-temperature heating zone, and continuously discharged from the outlet. The total furnace tube length is 4m, the heating zone length is 2m, and the cooling section length is 800mm, suitable for large-scale continuous production of powdery and granular materials.
- Three Independent Temperature Zones, Precise and Controllable Temperature
Three independent temperature zones are used for control. 각 구역은 자체 온도로 설정 가능, 예열을 위한 정확한 온도 곡선 제어 달성, 소결, 그리고 냉각. Temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot, meeting the stringent temperature curve requirements of different materials.
- Large Diameter Furnace Tube, High Processing Capacity
The furnace tubes of this equipment have a diameter of 220mm (wall thickness of 6mm) and are made of 625 스테인레스 스틸, which is resistant to high temperatures and corrosion. The heating zone is 2 meters long, enabling it to process large batches.
- Adjustable Furnace Tube Inclination and Rotation Speed, Controllable Residence Time
The furnace tube inclination angle is adjustable from 1-10 degrees, and the rotation speed is adjustable from 1-10 r/min.
- Nitrogen Atmosphere, Reliable Sealing
Nitrogen can be used as a protective atmosphere. The inlet is equipped with a float flow meter (0-40엘) for precise adjustment of the inlet volume. The inlet is located at the outlet end, and the exhaust port is located at the feed end, using a DN40 interface. The sealing covers at both ends of the furnace tube are made of 625 스테인레스 스틸, providing excellent sealing performance and effectively preventing the entry of outside air.
- High-Efficiency Cooling System, 급속 냉각
The cooling section is 800mm long and equipped with a high-pressure fan for rapid cooling of high-temperature materials, shortening the production cycle and improving efficiency.
| 가열 속도 | 자유롭게 조절 가능: 최대 15℃/분, 분. 1℃/시간 |
| Tube Diameter | 220mm (tube wall thickness 6mm) |
| Tube Total Length | 4중 |
| Heating Zone Length | 2중 |
| Cooling Section Length | 800mm with high-pressure fan cooling |
| Number of Heating Zones | Three independent zone control |
| Tube Material | 625 스테인레스 스틸 |
| 발열체 | High-temperature alloy resistance wire (molybdenum-containing) |
| Heating Element Installation Location | Around the furnace tube |
| Atmosphere Interface & Safety | Air intake and exhaust port DN40: 1 each. Gas intake at discharge end, exhaust at feed end. Intake port equipped with float flow meter 0-40L for adjustable gas flow |
| Compatible Gases | Nitrogen |
| Tube Seal | End seal covers made of 625 스테인레스 스틸 |
| Rotation Speed | 1-10 r/min adjustable |
| Tube Tilt Angle | 1-10 degrees |
| Feed and Discharge Hoppers | Feed hopper 50L, discharge hopper 400L, both with electromagnetic vibratory feeder. Discharge hopper equipped with gas inlet and exhaust. Dimensions: diameter 300×700 with DN300 quick-open flange |
| Hammer | Equipped with hammers at both ends of the tube |
| 용광로 본체 | CNC 가공, 우아한, 지면, 절인, 인산염 처리된, 분말 코팅, 고온 구운. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| 로 본체 구조 | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Refractory Material | Vacuum-formed high-purity alumina lightweight material; easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, good insulation (energy saving >80% vs. old furnaces) |
| Insulation Material | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard (energy saving >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, 소프트 스타트, 등. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, output power %, 전압, 현재의, 등. |
| Buttons | Premium buttons, 서비스 수명 >100,000 사이클, with LED indicators |
| Temperature Curve Setting | Touch screen for temperature curve setting |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Application Areas Rotary Furnace
- Continuous Powder Material Processing: Suitable for continuous drying, calcination, and heat treatment processes of various powdery and granular materials.
- Battery Material Preparation: Suitable for continuous drying, pre-calcination, and heat treatment of precursors for lithium-ion battery positive and negative electrode materials. Nitrogen atmosphere prevents material oxidation and ensures electrochemical performance.
- Catalyst Calcination: 촉매 담체의 연속 소성 및 활성화 처리에 적합, 분자체, 및 기타 재료. Three independent temperature zones meet the requirements of complex temperature profiles.
- Metal Powder Reduction: Suitable for the reduction pretreatment of metal oxide powders under nitrogen protection to prepare high-purity metal powders.
- Chemical Raw Material Drying and Calcination: Suitable for continuous drying and decomposition calcination of chemical raw materials such as carbonates and hydroxides, with high capacity and efficiency.
- Continuous Pilot Production of New Materials: Suitable for pilot-scale continuous production of new materials such as special ceramic powders and composite materials, providing process verification for industrial scale-up.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
Rotary Furnace Frequently Asked Questions (FAQ)
- Does it support continuous production?
예. The equipment adopts a continuous feeding, continuous heating, and continuous discharging structure, enabling 24-hour continuous operation.
- What gases can be introduced?
The standard configuration supports a nitrogen protective atmosphere, and other protective gas systems can be customized according to process requirements.
- What material is the furnace tube made of?
The furnace tube is made of 625 high-temperature corrosion-resistant stainless steel, which has excellent high-temperature strength and corrosion resistance.
- How to prevent powder blockage?
The equipment is equipped with an automatic vibrating feeding system and automatic hammer devices at both ends of the furnace tube, which can effectively reduce material blockage and adhesion.
- What is the temperature control accuracy?
The temperature control accuracy can reach ±1℃, and an intelligent PID control system is used to achieve stable operation.
