Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
1000°C Tilting Electric Rotary Furnace A Three-Zone Continuous Calcination Furnace
제품 매개변수
설명
1000°C Tilting Electric Rotary Furnace
The 1000°C tilting electric rotary furnace is an automated, high-temperature system designed for the continuous drying, roasting, calcination, pyrolysis, and heat treatment of powder materials. It features an independent three-zone temperature control system, an intelligent PLC control unit, an adjustable tilting rotary mechanism, and an automatic spiral feeding system to ensure continuous material intake, uniform tumbling and heating, and automatic discharge. Equipped with a large-diameter (Φ300mm) rotary tube, an extra-long (4000mm) heating zone, electric tilt adjustment (0–30°), and a variable speed drive (0–5 rpm).
제품특징
- Adjustable Tilt Angle and Controlled Material Flow
The furnace body’s tilt angle is adjustable between 0° and 30°; combined with the furnace tube’s rotation speed (0–5 rpm), this allows for precise control over the material’s residence time and travel speed within the tube.
- Three Independent Temperature Zones with Precise Profile Control
The total heating zone length is 4000 mm, divided into three sections (1333 mm each), with independent temperature control for each zone. 난방, 보유, and cooling profiles can be customized based on process requirements; materials pass sequentially through preheating, calcination, and cooling zones, enabling continuous, staged processing.
- 316L Stainless Steel Tube with Anti-Sticking Internal Flights
The furnace tube is constructed from 316L stainless steel (total length ≈ 6000 mm, diameter 300 mm) and is suitable for long-term operation at temperatures up to 800°C. Internal flights (made of the same material as the tube) are welded to the inner wall; as the tube rotates, these flights continuously lift and tumble the material to prevent it from sticking to the wall. Mechanical knockers are installed at both ends to periodically strike the tube’s exterior, further preventing material adhesion.
- Spiral Feeding System with Anti-Jamming Design
A spiral feeder is used for material input, offering adjustable feed rates to ensure continuous, uniform, and stable automatic feeding. An anti-jamming mechanism prevents blockages, ensuring the stability and continuity of the production process.
- Fully Functional Ends with Controlled Atmosphere Capabilities
The feed end features an inlet, an exhaust port, and a humidity monitoring port for real-time tracking of internal humidity levels. The discharge end is equipped with a dry gas inlet; the gas pipe extends into the tube and features a porous design to prevent the gas flow from blowing the material around. Both ends utilize a semi-sealed structure, enabling the maintenance of a slight positive pressure atmosphere within the tube to meet specific material requirements.
| Design Temperature | 1000℃ |
| Voltage | AC 380V±10% |
| Overall Dimensions (L×W×H) | 6000×1500×1900 mm |
| Power | 70KW |
| Furnace Tube Diameter | 300mm (with material baffle plates welded inside, same material as tube; hammers at both ends to prevent material sticking) |
| Heating Zone | Three zones, each 1333mm, total length 4000mm, each zone with independent temperature control |
| Temperature Control Zones | Three |
| Furnace Tube Material | 316L Stainless Steel, total length ≈6000mm (suitable for temperatures below 800℃) |
| Feeding Method | Screw feeder with anti-jamming device |
| Furnace Cover Opening Method | Electric hydraulic pusher, easy maintenance |
| Temperature Sensor & Range | Nickel-Chromium/Nickel-Silicon (K형), measuring range 0-1350℃ |
| Furnace Tube Ends | Inlet end: feed port, exhaust port, humidity detection port; Outlet end: discharge port, dry gas inlet (inlet tube extends into furnace tube with multiple holes to prevent material blowing). Semi-sealed design allows slight positive pressure inside tube. |
| Furnace Tube Rotation Speed | 0-5 rpm |
| Temperature Uniformity in Furnace | ±5℃ (depending on heating chamber size) |
| Temperature Control Accuracy | ±1℃ |
| Touchscreen Operation | 10″ true-color touchscreen with functions including heating settings, historical curves, data reports, alarm information, humidity display, power percentage, 등. |
| 발열체 | High-temperature alloy resistance wire (Mo-containing) or silicon carbide rods |
| Heating Element Location | Installed around the furnace tube |
| 가열 속도 | 자유롭게 조절 가능, range: max. 15℃/min, 분. 1℃/h |
| Furnace Tilt Angle | 0-30° adjustable |
| 용광로 본체 | CNC 가공, 우아한, sanded, acid-washed, 인산염 처리된, powder-coated, and baked. Novel and aesthetic appearance with oxidation resistance, 산/알칼리 저항, 내식성, 고온 저항, and easy cleaning. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, 고온산화 방지 및 좋은 작업환경 보장. |
| Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear areas (furnace port, bottom) use lightweight hollow ball alumina plates. |
| Insulation Material | Three-layer insulation: aluminum silicate fiber board, alumina fiber board, alumina (polycrystalline) fiber board. |
| Furnace Exterior Surface Temperature | During continuous long-term operation, exterior surface temperature = room temperature + 25℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, 미달하다, segment loss, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start. |
| 제어 방법 | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, 현재의, 또는 힘. Features constant voltage, 정전류, 또는 일정한 전력 특성. |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, 출력 전력 비율, 전압, 현재의, 등. |
| Temperature Control | 7″ true-color touchscreen with centralized control for three temperature zones. Features include historical temperature curves, data reports (recorded every 2 minutes), 등. |
| Buttons | Premium push buttons with service life >100,000 사이클, with LED indicators. |
| Temperature Curve Programming | Intelligent temperature controller supporting PID, APID, MPT, and other adjustment modes. Features auto-tuning, self-learning, no overshoot/undershoot. 30-segment programmable control with arbitrary ramp rates, supports jump, cycle, 달리다, 정지시키다, stop commands, and curve fitting. |
| Multi-profile Input | 30-segment programmable: configurable as 1 profile of 30 세그먼트, 2 profiles of 14 세그먼트 각각, 3 profiles of 9 세그먼트 각각, or 5 profiles of 5 세그먼트 각각. Multiple profiles can be stored and recalled as needed. |
| Exhaust Ports | Two upper exhaust ports (DN65mm with valves), one bottom tar discharge port (DN32mm) |
| 급속 냉각 | Customized according to customer requirements |
| Warranty Scope & Period | Electric furnace: one-year free warranty. Heating elements and furnace tube are not covered (heating elements naturally damaged within three months are replaced or repaired free of charge). |
| Included Accessories | Instruction manual, certificate of conformity, crucible tongs, one pair of high-temperature gloves, two sets of sealing rings. |
| Shipping Information | 1. Packaging: sponge paper + plastic film wrapping + iron frame base. 2. Free domestic delivery (within urban areas). 3. Any damage during transport is borne by the supplier. 4. Shipping method: truck, rail, sea (export), air (export); short-distance transport by company vehicle (wooden pallet + carton). |
| Control Section | |
| Main Rotation & Tilt Control | Touchscreen and Siemens PLC control |
| Operating Voltage | 24다섯 |
| Power Supply Parameters | 3P AC380V / 50HZ + N + PE |
| Digital Temperature Controller | 858X series, 3 units, 0-1300℃, PID continuous temperature control (with 485 communication interface) |
응용분야
- Material Drying and Dehydration: Suitable for the continuous drying and dehydration of various powdered and granular materials.
- Material Calcination and Heat Treatment: Suitable for the continuous calcination and heat treatment of materials such as chemical raw materials, catalyst precursors, and inorganic salts. Three independent temperature zones allow for the separate configuration of preheating, calcination, and cooling temperature profiles to meet the specific calcination process requirements of different materials.
- Continuous Powder Material Production: Suitable for the continuous, large-scale production of various powder materials. A screw feeder enables automatic material feeding, while an inclined rotary structure facilitates continuous material intake and discharge.
- Laboratory and Pilot-Scale Research: Suitable for calcination process research and pilot-scale production in fields such as materials science, chemical engineering, and metallurgical engineering.
- Universities and Research Institutes: Suitable for experimental teaching and research projects in disciplines such as materials science and engineering, chemical engineering, and metallurgical engineering.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- What is the function of the furnace tilt angle?
Adjusting the tilt angle (0–30°) allows for control over material residence time and discharge speed, thereby optimizing process results.
- Why are material lifting flights installed in the furnace tube?
The lifting flights continuously turn the material, improving heating uniformity while reducing the risk of wall adhesion and agglomeration.
- Is operation under a protective atmosphere supported?
예. The equipment supports operation under slight positive pressure and allows for the introduction of process gases such as nitrogen or air.
- Can production data be recorded?
예. The system supports the storage of historical trend curves, data reports, and operation logs.
- What is the temperature control accuracy?
Utilizing intelligent PID control, the temperature control accuracy reaches ±1°C.
