Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
1000°C Relau Putar Elektrik Sengetkan Relau Pengkalsinan Berterusan Tiga Zon
PARAMETER PRODUK
Penerangan
1000°C Tilting Electric Rotary Furnace
The 1000°C tilting electric rotary furnace is an automated, high-temperature system designed for the continuous drying, roasting, calcination, pyrolysis, and heat treatment of powder materials. It features an independent three-zone temperature control system, an intelligent PLC control unit, an adjustable tilting rotary mechanism, and an automatic spiral feeding system to ensure continuous material intake, uniform tumbling and heating, and automatic discharge. Equipped with a large-diameter (Φ300mm) rotary tube, an extra-long (4000mm) heating zone, electric tilt adjustment (0–30°), and a variable speed drive (0–5 rpm).
Ciri-ciri Produk
- Adjustable Tilt Angle and Controlled Material Flow
The furnace body’s tilt angle is adjustable between 0° and 30°; combined with the furnace tube’s rotation speed (0–5 rpm), this allows for precise control over the material’s residence time and travel speed within the tube.
- Three Independent Temperature Zones with Precise Profile Control
The total heating zone length is 4000 mm, divided into three sections (1333 mm each), with independent temperature control for each zone. Heating, holding, and cooling profiles can be customized based on process requirements; materials pass sequentially through preheating, calcination, and cooling zones, enabling continuous, staged processing.
- 316L Stainless Steel Tube with Anti-Sticking Internal Flights
The furnace tube is constructed from 316L stainless steel (total length ≈ 6000 mm, diameter 300 mm) and is suitable for long-term operation at temperatures up to 800°C. Internal flights (made of the same material as the tube) are welded to the inner wall; as the tube rotates, these flights continuously lift and tumble the material to prevent it from sticking to the wall. Mechanical knockers are installed at both ends to periodically strike the tube’s exterior, further preventing material adhesion.
- Spiral Feeding System with Anti-Jamming Design
A spiral feeder is used for material input, offering adjustable feed rates to ensure continuous, uniform, and stable automatic feeding. An anti-jamming mechanism prevents blockages, ensuring the stability and continuity of the production process.
- Fully Functional Ends with Controlled Atmosphere Capabilities
The feed end features an inlet, an exhaust port, and a humidity monitoring port for real-time tracking of internal humidity levels. The discharge end is equipped with a dry gas inlet; the gas pipe extends into the tube and features a porous design to prevent the gas flow from blowing the material around. Both ends utilize a semi-sealed structure, enabling the maintenance of a slight positive pressure atmosphere within the tube to meet specific material requirements.
| Design Temperature | 1000℃ |
| Voltage | AC 380V±10% |
| Overall Dimensions (L×W×H) | 6000×1500×1900 mm |
| Power | 70KW |
| Furnace Tube Diameter | 300mm (with material baffle plates welded inside, same material as tube; hammers at both ends to prevent material sticking) |
| Heating Zone | Three zones, each 1333mm, total length 4000mm, each zone with independent temperature control |
| Temperature Control Zones | Three |
| Furnace Tube Material | 316L Stainless Steel, total length ≈6000mm (suitable for temperatures below 800℃) |
| Feeding Method | Screw feeder with anti-jamming device |
| Furnace Cover Opening Method | Electric hydraulic pusher, easy maintenance |
| Penderia Suhu & Range | Nickel-Chromium/Nickel-Silicon (Type K), measuring range 0-1350℃ |
| Furnace Tube Ends | Inlet end: feed port, exhaust port, humidity detection port; Outlet end: discharge port, dry gas inlet (inlet tube extends into furnace tube with multiple holes to prevent material blowing). Semi-sealed design allows slight positive pressure inside tube. |
| Furnace Tube Rotation Speed | 0-5 rpm |
| Temperature Uniformity in Furnace | ±5℃ (depending on heating chamber size) |
| Ketepatan Kawalan Suhu | ±1 ℃ |
| Touchscreen Operation | 10″ true-color touchscreen with functions including heating settings, historical curves, data reports, alarm information, humidity display, power percentage, etc. |
| Heating Element | Wayar rintangan aloi suhu tinggi (Mo-containing) or silicon carbide rods |
| Lokasi Elemen Pemanas | Installed around the furnace tube |
| Kadar Pemanasan | Boleh laras secara bebas, range: maks. 15℃/min, min. 1℃/j |
| Furnace Tilt Angle | 0-30° adjustable |
| Badan Relau | Mesin CNC, digilap, berpasir, dicuci asid, berfosfat, bersalut serbuk, dan dibakar. Novel and aesthetic appearance with oxidation resistance, acid/alkali resistance, corrosion resistance, high temperature resistance, and easy cleaning. |
| Struktur Relau | Struktur dua lapisan penyejukan udara dengan penyekat panduan penyejukan udara yang berkesan untuk peredaran udara sejuk keseluruhan, menyejukkan plat konduktif elemen pemanas sebelum meletihkan, preventing high-temperature oxidation and ensuring a good working environment. |
| Bahan Refraktori | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear areas (furnace port, bottom) use lightweight hollow ball alumina plates. |
| Bahan Penebat | Penebat tiga lapisan: aluminum silicate fiber board, papan gentian alumina, alumina (polycrystalline) papan gentian. |
| Suhu Permukaan Luar Relau | Semasa operasi jangka panjang yang berterusan, exterior surface temperature = room temperature + 25℃ |
| Ciri-ciri Perlindungan | Unit kawalan modul bersepadu dengan kawalan dwi-gelung dan perlindungan dwi-gelung, termasuk perlindungan terhadap overshoot, undershoot, kehilangan segmen, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, dan permulaan yang lembut. |
| Control Method | Closed-loop technology with thyristor module trigger control, mencetuskan anjakan fasa. Continuous adjustment of output voltage, semasa, atau kuasa. Features constant voltage, arus malar, or constant power characteristics. |
| Display Parameters | Temperature, segment number, segment time, masa yang tinggal, peratusan kuasa keluaran, voltan, semasa, etc. |
| Temperature Control | 7″ true-color touchscreen with centralized control for three temperature zones. Features include historical temperature curves, data reports (recorded every 2 minit), etc. |
| Buttons | Premium push buttons with service life >100,000 cycles, with LED indicators. |
| Pengaturcaraan Lengkung Suhu | Pengawal suhu pintar menyokong PID, APPID, MPT, dan mod pelarasan lain. Features auto-tuning, pembelajaran kendiri, no overshoot/undershoot. 30-segment programmable control with arbitrary ramp rates, menyokong lompatan, kitaran, lari, jeda, perintah berhenti, dan pemasangan lengkung. |
| Input berbilang profil | 30-segment programmable: configurable as 1 profile of 30 segments, 2 profiles of 14 segments each, 3 profiles of 9 segments each, atau 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Exhaust Ports | Two upper exhaust ports (DN65mm with valves), one bottom tar discharge port (DN32mm) |
| Rapid Cooling | Customized according to customer requirements |
| Warranty Scope & Period | Electric furnace: one-year free warranty. Heating elements and furnace tube are not covered (heating elements naturally damaged within three months are replaced or repaired free of charge). |
| Included Accessories | Instruction manual, certificate of conformity, crucible tongs, one pair of high-temperature gloves, two sets of sealing rings. |
| Shipping Information | 1. Packaging: sponge paper + plastic film wrapping + iron frame base. 2. Free domestic delivery (within urban areas). 3. Any damage during transport is borne by the supplier. 4. Shipping method: truck, rail, sea (export), air (export); short-distance transport by company vehicle (wooden pallet + carton). |
| Control Section | |
| Main Rotation & Tilt Control | Touchscreen and Siemens PLC control |
| Operating Voltage | 24V |
| Power Supply Parameters | 3P AC380V / 50HZ + N + PE |
| Digital Temperature Controller | 858X series, 3 units, 0-1300℃, PID continuous temperature control (dengan 485 communication interface) |
Kawasan Permohonan
- Material Drying and Dehydration: Suitable for the continuous drying and dehydration of various powdered and granular materials.
- Material Calcination and Heat Treatment: Suitable for the continuous calcination and heat treatment of materials such as chemical raw materials, catalyst precursors, and inorganic salts. Three independent temperature zones allow for the separate configuration of preheating, calcination, and cooling temperature profiles to meet the specific calcination process requirements of different materials.
- Continuous Powder Material Production: Suitable for the continuous, large-scale production of various powder materials. A screw feeder enables automatic material feeding, while an inclined rotary structure facilitates continuous material intake and discharge.
- Laboratory and Pilot-Scale Research: Suitable for calcination process research and pilot-scale production in fields such as materials science, chemical engineering, and metallurgical engineering.
- Universities and Research Institutes: Suitable for experimental teaching and research projects in disciplines such as materials science and engineering, chemical engineering, and metallurgical engineering.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim (Soalan Lazim)
- What is the function of the furnace tilt angle?
Adjusting the tilt angle (0–30°) allows for control over material residence time and discharge speed, thereby optimizing process results.
- Why are material lifting flights installed in the furnace tube?
The lifting flights continuously turn the material, improving heating uniformity while reducing the risk of wall adhesion and agglomeration.
- Is operation under a protective atmosphere supported?
ya. The equipment supports operation under slight positive pressure and allows for the introduction of process gases such as nitrogen or air.
- Can production data be recorded?
ya. The system supports the storage of historical trend curves, data reports, and operation logs.
- What is the temperature control accuracy?
Utilizing intelligent PID control, the temperature control accuracy reaches ±1°C.
