Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
1000°C Tilting Electric Rotary Furnace A Three-Zone Continuous Calcination Furnace
PARÂMETROS DO PRODUTO
Descrição
1000°C Tilting Electric Rotary Furnace
The 1000°C tilting electric rotary furnace is an automated, high-temperature system designed for the continuous drying, roasting, calcination, pyrolysis, and heat treatment of powder materials. It features an independent three-zone temperature control system, an intelligent PLC control unit, an adjustable tilting rotary mechanism, and an automatic spiral feeding system to ensure continuous material intake, uniform tumbling and heating, and automatic discharge. Equipped with a large-diameter (Φ300mm) rotary tube, an extra-long (4000milímetros) heating zone, electric tilt adjustment (0–30°), and a variable speed drive (0–5 rpm).
Recursos do produto
- Adjustable Tilt Angle and Controlled Material Flow
The furnace body’s tilt angle is adjustable between 0° and 30°; combined with the furnace tube’s rotation speed (0–5 rpm), this allows for precise control over the material’s residence time and travel speed within the tube.
- Three Independent Temperature Zones with Precise Profile Control
The total heating zone length is 4000 milímetros, divided into three sections (1333 mm each), with independent temperature control for each zone. Heating, holding, and cooling profiles can be customized based on process requirements; materials pass sequentially through preheating, calcination, and cooling zones, enabling continuous, staged processing.
- 316L Stainless Steel Tube with Anti-Sticking Internal Flights
The furnace tube is constructed from 316L stainless steel (total length ≈ 6000 milímetros, diâmetro 300 milímetros) and is suitable for long-term operation at temperatures up to 800°C. Internal flights (made of the same material as the tube) are welded to the inner wall; as the tube rotates, these flights continuously lift and tumble the material to prevent it from sticking to the wall. Mechanical knockers are installed at both ends to periodically strike the tube’s exterior, further preventing material adhesion.
- Spiral Feeding System with Anti-Jamming Design
A spiral feeder is used for material input, offering adjustable feed rates to ensure continuous, uniform, and stable automatic feeding. An anti-jamming mechanism prevents blockages, ensuring the stability and continuity of the production process.
- Fully Functional Ends with Controlled Atmosphere Capabilities
The feed end features an inlet, an exhaust port, and a humidity monitoring port for real-time tracking of internal humidity levels. The discharge end is equipped with a dry gas inlet; the gas pipe extends into the tube and features a porous design to prevent the gas flow from blowing the material around. Both ends utilize a semi-sealed structure, enabling the maintenance of a slight positive pressure atmosphere within the tube to meet specific material requirements.
| Design Temperature | 1000℃ |
| Tensão | AC 380V±10% |
| Overall Dimensions (L×W×H) | 6000×1500×1900 mm |
| Power | 70KW |
| Furnace Tube Diameter | 300milímetros (with material baffle plates welded inside, same material as tube; hammers at both ends to prevent material sticking) |
| Heating Zone | Three zones, each 1333mm, total length 4000mm, each zone with independent temperature control |
| Temperature Control Zones | Three |
| Furnace Tube Material | 316L Stainless Steel, total length ≈6000mm (suitable for temperatures below 800℃) |
| Feeding Method | Screw feeder with anti-jamming device |
| Furnace Cover Opening Method | Electric hydraulic pusher, easy maintenance |
| Sensor de temperatura & Range | Nickel-Chromium/Nickel-Silicon (Type K), measuring range 0-1350℃ |
| Furnace Tube Ends | Inlet end: feed port, exhaust port, humidity detection port; Outlet end: discharge port, dry gas inlet (inlet tube extends into furnace tube with multiple holes to prevent material blowing). Semi-sealed design allows slight positive pressure inside tube. |
| Furnace Tube Rotation Speed | 0-5 rpm |
| Temperature Uniformity in Furnace | ±5℃ (depending on heating chamber size) |
| Precisão do controle de temperatura | ±1℃ |
| Touchscreen Operation | 10″ true-color touchscreen with functions including heating settings, historical curves, data reports, alarm information, humidity display, power percentage, etc.. |
| Elemento de aquecimento | High-temperature alloy resistance wire (Mo-containing) or silicon carbide rods |
| Heating Element Location | Installed around the furnace tube |
| Heating Rate | Freely adjustable, range: max. 15℃/min, min. 1℃/h |
| Furnace Tilt Angle | 0-30° adjustable |
| Corpo do Forno | CNC usinado, polido, sanded, acid-washed, fosfatado, powder-coated, and baked. Novel and aesthetic appearance with oxidation resistance, acid/alkali resistance, corrosion resistance, high temperature resistance, and easy cleaning. |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation and ensuring a good working environment. |
| Material refratário | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear areas (furnace port, bottom) use lightweight hollow ball alumina plates. |
| Material de isolamento | Isolamento de três camadas: aluminum silicate fiber board, alumina fiber board, alumina (policristalino) fiber board. |
| Furnace Exterior Surface Temperature | During continuous long-term operation, exterior surface temperature = room temperature + 25℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, undershoot, segment loss, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, and soft start. |
| Control Method | Closed-loop technology with thyristor module trigger control, phase-shift triggering. Continuous adjustment of output voltage, atual, or power. Features constant voltage, constant current, or constant power characteristics. |
| Parâmetros de exibição | Temperature, número do segmento, tempo do segmento, tempo restante, output power percentage, tensão, atual, etc.. |
| Temperature Control | 7″ true-color touchscreen with centralized control for three temperature zones. Features include historical temperature curves, data reports (recorded every 2 minutes), etc.. |
| Botões | Premium push buttons with service life >100,000 ciclos, com indicadores LED. |
| Temperature Curve Programming | Intelligent temperature controller supporting PID, APID, MPT, and other adjustment modes. Features auto-tuning, self-learning, sem overshoot/undershoot. 30-segment programmable control with arbitrary ramp rates, supports jump, cycle, run, pause, stop commands, and curve fitting. |
| Multi-profile Input | 30-segment programmable: configurable as 1 profile of 30 segmentos, 2 profiles of 14 segments each, 3 profiles of 9 segments each, or 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Exhaust Ports | Two upper exhaust ports (DN65mm with valves), one bottom tar discharge port (DN32mm) |
| Rapid Cooling | Customized according to customer requirements |
| Warranty Scope & Period | Electric furnace: one-year free warranty. Heating elements and furnace tube are not covered (heating elements naturally damaged within three months are replaced or repaired free of charge). |
| Included Accessories | Instruction manual, certificate of conformity, crucible tongs, um par de luvas de alta temperatura, two sets of sealing rings. |
| Shipping Information | 1. Packaging: sponge paper + plastic film wrapping + iron frame base. 2. Free domestic delivery (within urban areas). 3. Any damage during transport is borne by the supplier. 4. Shipping method: truck, rail, sea (export), air (export); short-distance transport by company vehicle (wooden pallet + carton). |
| Control Section | |
| Main Rotation & Tilt Control | Touchscreen and Siemens PLC control |
| Operating Voltage | 24V |
| Power Supply Parameters | 3P AC380V / 50HZ + N + PE |
| Digital Temperature Controller | 858X series, 3 units, 0-1300℃, PID continuous temperature control (with 485 communication interface) |
Áreas de aplicação
- Material Drying and Dehydration: Suitable for the continuous drying and dehydration of various powdered and granular materials.
- Material Calcination and Heat Treatment: Suitable for the continuous calcination and heat treatment of materials such as chemical raw materials, catalyst precursors, and inorganic salts. Three independent temperature zones allow for the separate configuration of preheating, calcination, and cooling temperature profiles to meet the specific calcination process requirements of different materials.
- Continuous Powder Material Production: Suitable for the continuous, large-scale production of various powder materials. A screw feeder enables automatic material feeding, while an inclined rotary structure facilitates continuous material intake and discharge.
- Laboratory and Pilot-Scale Research: Suitable for calcination process research and pilot-scale production in fields such as materials science, chemical engineering, and metallurgical engineering.
- Universities and Research Institutes: Suitable for experimental teaching and research projects in disciplines such as materials science and engineering, chemical engineering, and metallurgical engineering.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- What is the function of the furnace tilt angle?
Adjusting the tilt angle (0–30°) allows for control over material residence time and discharge speed, thereby optimizing process results.
- Why are material lifting flights installed in the furnace tube?
The lifting flights continuously turn the material, improving heating uniformity while reducing the risk of wall adhesion and agglomeration.
- Is operation under a protective atmosphere supported?
Sim. The equipment supports operation under slight positive pressure and allows for the introduction of process gases such as nitrogen or air.
- Can production data be recorded?
Sim. The system supports the storage of historical trend curves, data reports, and operation logs.
- What is the temperature control accuracy?
Utilizing intelligent PID control, the temperature control accuracy reaches ±1°C.
