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Высокотемпературная коррозионностойкая камерная печь до 1200 ℃

ПАРАМЕТРЫ ПРОДУКТА

  1. Tmax:1200℃
  2. Thermocouple type:K
  3. Electric heating elements::High-temperature alloy resistance wire
  4. Heating from three sides:by ceramic heating plates for an optimal temperature uniformity.
  5. Точность контроля температуры:±1℃
  6. Равномерность температуры:Within ±5°C (varies by chamber dimensions)
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Описание

1200℃ High-Temperature Atmosphere Corrosion-Resistant Box Furnace

Box Furnace uses a corrosion-resistant high-purity alumina furnace chamber, which is resistant to acids and alkalis and corrosion, making it suitable for processing materials that are prone to generating corrosive atmospheres. The furnace chamber can hold two layers of materials, making high space utilization. It can meet the high-temperature processing needs of a variety of materials.

1200°C High-Temperature Atmosphere Corrosion-Resistant Box Furnace Product Features

1.Corrosion-resistant furnace lining, specially designed for harsh atmospheres

The furnace lining is made of corrosion-resistant high-purity alumina refractory bricks, and the entire furnace chamber material is made of corrosion-resistant high-purity alumina, effectively resisting the erosion of various acid and alkaline atmospheres. It is particularly suitable for processing materials that release corrosive gases at high temperatures. The furnace chamber material has high operating temperature, low heat storage, resistance to rapid heating and cooling, does not crack or slag, has excellent thermal insulation performance, and significant energy-saving effect.

2.Double-layer material design, high space utilization

The furnace chamber design can accommodate double layers of materials, making efficient use of available space and increasing the throughput of a single experiment. The scientific material layout ensures a uniform temperature field distribution within the furnace chamber, with consistent heating of all parts of the sample, guaranteeing the accuracy and repeatability of experimental results.

3.Silicon carbide rod heating with ceramic protective tubes

Silicon carbide rods are used as heating elements, vertically installed on both sides of the furnace chamber inner wall. Each silicon carbide rod is equipped with a ceramic protective tube, effectively isolating the heating element from atmospheric corrosion and significantly extending the service life of the heating element. The reasonable layout of the heating elements ensures a uniform temperature field distribution within the furnace chamber, guaranteeing consistent heating of the sample.

4.Multi-channel Atmosphere Control System

The furnace cavity has three air inlets on each side (a total of six), each controlled independently by a float flow meter. The gas flow rate and ratio at each inlet can be precisely adjusted according to process requirements. An automatic exhaust port is located on the top of the furnace, which can automatically open and close according to the program. A 7-inch touchscreen and Siemens PLC are used to achieve automatic control of air intake and exhaust during the heating process, meeting various process requirements such as atmosphere sintering, atmosphere protection, and reaction atmospheres.

5.Automatic Air Intake and Exhaust Program Control

Using a 7-inch touchscreen and Siemens PLC, the air intake and exhaust can be automatically opened and closed during the heating process. Users can set the linkage between air intake/exhaust actions and temperature curves according to process requirements, achieving fully automatic atmosphere control, simplifying operation, and improving process repeatability.

Категория1200℃ Grade
Maximum Operating Temperature1000℃
Долгосрочная рабочая температура800℃
Temperature Control Range80℃~800℃
Датчик температурыPlatinum-rhodium S-type thermocouple, 0-1600℃
Heating Element InstallationVertically mounted on both inner sides of furnace chamber with protection
Точность контроля температуры±1℃; интегральная схема управления, нет перерегулирования
Равномерность температуры печи±1℃ (depends on chamber size; multi-point control optional for larger furnaces)
Скорость нагреваFully adjustable: Max 40℃/min, Min 1℃/h
Нагревательные элементыSilicon carbide rods with ceramic protective tubes;quantity & groups to be confirmed
Furnace Door Structure180° side opening, 360° rotatable to avoid burn during sampling;stainless steel spring lock at bottom to absorb thermal expansion & ensure tight sealing
Refractory LiningCorrosion-resistant high-purity alumina fire bricks
Shell Surface Temperature<45℃ during continuous long-time operation
Exhaust PortAutomatic top exhaust port, opens/closes by program
Air Inlet6 inlets on both sides, each with independent float flowmeter
Automatic Control System7-inch touch screen + Siemens PLC;inlet & exhaust auto on/off during heating process

Atmosphere-resistant corrosion-resistant box furnace Application Areas

  • Materials Science: Suitable for experimental research on sintering, термическая обработка, and atmospheric reactions of various materials. The corrosion-resistant furnace effectively resists corrosive atmospheres generated during experiments, ensuring long-term stable operation of the equipment.
  • Metallurgical Industry: Suitable for heat treatment processes such as annealing, закалка, and tempering of metallic materials, as well as sintering and melting analysis of metal powders. Precise temperature control and a uniform temperature field meet the process requirements of different metallic materials.
  • Electronics Industry: Suitable for processes such as packaging, soldering, aging testing, and sintering of ceramic substrates for electronic components. High-precision temperature and atmosphere control functions ensure the processing quality of electronic components.
  • Chemical Industry: Suitable for calcination and activation treatment of catalyst materials, as well as high-temperature synthesis reactions of chemical raw materials. A multi-inlet gas system can meet the requirements of different reaction atmosphere environments.

Профиль компании

Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.

Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.

Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.

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ТТ

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Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.

High-temperature and corrosion-resistant atmosphere box furnace– Frequently Asked Questions (Часто задаваемые вопросы)

  1. Is this box furnace corrosion-resistant? Will it break down after prolonged use?

Да, it is corrosion-resistant. The furnace lining uses corrosion-resistant high-purity alumina refractory bricks. The furnace body undergoes pickling, фосфатирование, and powder coating treatments, giving it oxidation resistance, устойчивость к кислотам и щелочам, and corrosion resistance.

  1. How is the atmosphere sealing? Will it leak?

The furnace body adopts a double-layer air-cooled structure. The furnace door uses a stainless steel spring lock. The spring’s elasticity absorbs the expansion of the refractory material, ensuring free expansion and contraction during thermal expansion and contraction while effectively sealing the furnace. Six air inlets are located on both sides of the furnace chamber, each controlled by a float flow meter for precise atmosphere control.

  1. Is the operation complicated?

Нет, it is not complicated. It uses a 7-inch touchscreen and Siemens PLC control. The heating rate is freely adjustable, ranging from a maximum of 40 degrees Celsius per minute to a minimum of 1 degree Celsius per hour. It has 30-segment program control functions, allowing for the setting of multiple curves that can be recalled at any time.

  1. How is the exhaust controlled? A: An automatic exhaust vent is installed on the top of the furnace, which can be automatically opened and closed in conjunction with the program. Combined with touch screen and PLC control, automatic control of air intake and exhaust can be achieved during the heating process.
  2. Can it be connected to a computer to record data?

Да. The electric furnace is equipped with an RS485 communication interface, with a communication distance of up to 1200 meters. The furnace can be started, paused, stopped, and its heating curve set via computer control.

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