15KW-25KW High-Frequency Induction Heating Equipment

15kW-25kW High-Frequency Induction Heating Equipment (Split-Type, Automatic Control)

This 15kW-25kW high-frequency induction heating equipment utilizes all-solid-state IGBT inverter technology and series resonant soft-switching control technology to rapidly and precisely heat metal workpieces through high-frequency electromagnetic induction. The equipment features a split-type design, consisting of a main power supply and an induction heating system, and is characterized by high power, high stability, and strong continuous operation capability. The system has an automatic frequency tracking function, which can adjust the operating frequency in real time according to the workpiece condition to ensure that the equipment always operates at the optimal heating state.

Особенности продукта

1. All-Solid-State IGBT Frequency Conversion, Second-Generation Dual-Control Series Resonant Technology

Utilizing all-solid-state IGBT frequency conversion and power regulation, and employing second-generation “dual-control series resonant soft-switching control” technology, automatic frequency tracking is achieved, ensuring high equipment reliability. Compared to the first-generation single-control technology, dual-control technology independently controls frequency and power, adapting to more complex load changes.

2. Automatic Frequency Tracking, Strong Adaptability

The oscillation frequency range is 30-80kHz. Automatic frequency tracking is achieved through a digital high-precision power trigger and automatic frequency compensation circuit. Heating and welding stability is significantly improved, adapting to metal workpieces of different sizes and materials.

3. 100% Duty Cycle, 24-Hour Continuous Operation

It features 100% duty cycle (80% duty cycle @ 30℃), allowing continuous 24-hour heating operation at maximum power. Suitable for large-scale continuous production in factories, requiring no downtime for cooling.

4. Split-Type Automatic Control Design, Flexible Layout

Adopting a split structure, the main unit and control unit are separate, with cable connection lengths of 2-6 meters. It can be flexibly arranged according to the site space, suitable for equipment installation in complex working conditions.

5. Constant power/constant current control, maximizing heating efficiency

It has constant power and constant current control functions, maximizing rapid heating and optimizing the heating process of metal workpieces. The output power is stable and unaffected by mains voltage fluctuations.

Области применения

• Large Workpiece Through-Heating Forging: Suitable for through-heating of large-sized metal bars and billets. High-frequency automatic tracking ensures minimal core-to-surface temperature difference and uniform heating for large workpieces.
• Термическая обработка металла: Suitable for surface quenching, закалка, and annealing of mechanical parts such as shafts, шестерни, and rails. 100% duty cycle suitable for continuous batch production.
• Metal Smelting: Suitable for small-batch rapid smelting of metals such as gold, silver, copper, and aluminum. 25KW power can melt several kilograms of metal with rapid heating.
• Metal Welding and Brazing: Suitable for welding and brazing of metal materials such as carbide tools, diamond tools, and refrigeration copper pipes. Automatic frequency tracking ensures stable welding of complex-shaped workpieces.
• Online Forging Production: Suitable for continuous heating processes in forging production lines. Constant power control ensures batch-to-batch heating consistency and improves product quality.
• Universities and Research Institutes: Suitable for rapid metal heating experiments in materials science and engineering, metallurgical engineering, and other related fields. The split design facilitates laboratory layout, and multiple power options are available.

Профиль компании

Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.

Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.

Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.

Способы оплаты

ТТ

Способы доставки

Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.

Часто задаваемые вопросы (Часто задаваемые вопросы)

1. What is the automatic frequency tracking function?

The equipment automatically adjusts its operating frequency according to the workpiece’s heating state, always maintaining optimal resonance, improving heating efficiency and reducing energy loss.

2. Can the equipment operate continuously?

Да. The equipment adopts an industrial-grade design, capable of long-term continuous operation, suitable for continuous production line operation.

3. What are the advantages of high-frequency induction heating?

It features fast heating speed, точный контроль температуры, small heat-affected zone, high energy utilization, no open flame, and environmental friendliness.

4. What heat treatment processes is the equipment mainly suitable for?

Widely used in surface hardening, local hardening, закалка, отжиг, and overall through-heating heat treatment processes.

5. Is the equipment complicated to install?

The equipment adopts a split design; only the power supply, cooling system, and induction coil need to be connected for it to be put into use, making installation and maintenance convenient.