15KW-25KW High-Frequency Induction Heating Equipment

15kW-25kW High-Frequency Induction Heating Equipment (Split-Type, Automatic Control)

This 15kW-25kW high-frequency induction heating equipment utilizes all-solid-state IGBT inverter technology and series resonant soft-switching control technology to rapidly and precisely heat metal workpieces through high-frequency electromagnetic induction. The equipment features a split-type design, consisting of a main power supply and an induction heating system, and is characterized by high power, high stability, and strong continuous operation capability. The system has an automatic frequency tracking function, which can adjust the operating frequency in real time according to the workpiece condition to ensure that the equipment always operates at the optimal heating state.

製品の特徴

1. All-Solid-State IGBT Frequency Conversion, Second-Generation Dual-Control Series Resonant Technology

Utilizing all-solid-state IGBT frequency conversion and power regulation, and employing second-generation “dual-control series resonant soft-switching control” technology, automatic frequency tracking is achieved, ensuring high equipment reliability. Compared to the first-generation single-control technology, dual-control technology independently controls frequency and power, adapting to more complex load changes.

2. Automatic Frequency Tracking, Strong Adaptability

The oscillation frequency range is 30-80kHz. Automatic frequency tracking is achieved through a digital high-precision power trigger and automatic frequency compensation circuit. Heating and welding stability is significantly improved, adapting to metal workpieces of different sizes and materials.

3. 100% デューティサイクル, 24-Hour Continuous Operation

It features 100% デューティサイクル (80% duty cycle @ 30℃), allowing continuous 24-hour heating operation at maximum power. Suitable for large-scale continuous production in factories, requiring no downtime for cooling.

4. Split-Type Automatic Control Design, Flexible Layout

Adopting a split structure, the main unit and control unit are separate, with cable connection lengths of 2-6 meters. It can be flexibly arranged according to the site space, suitable for equipment installation in complex working conditions.

5. Constant power/constant current control, maximizing heating efficiency

It has constant power and constant current control functions, maximizing rapid heating and optimizing the heating process of metal workpieces. The output power is stable and unaffected by mains voltage fluctuations.

応用分野

• Large Workpiece Through-Heating Forging: Suitable for through-heating of large-sized metal bars and billets. High-frequency automatic tracking ensures minimal core-to-surface temperature difference and uniform heating for large workpieces.
• Metal Heat Treatment: Suitable for surface quenching, tempering, and annealing of mechanical parts such as shafts, gears, and rails. 100% duty cycle suitable for continuous batch production.
• Metal Smelting: Suitable for small-batch rapid smelting of metals such as gold, 銀, 銅, そしてアルミニウム. 25KW power can melt several kilograms of metal with rapid heating.
• Metal Welding and Brazing: Suitable for welding and brazing of metal materials such as carbide tools, diamond tools, and refrigeration copper pipes. Automatic frequency tracking ensures stable welding of complex-shaped workpieces.
• Online Forging Production: Suitable for continuous heating processes in forging production lines. Constant power control ensures batch-to-batch heating consistency and improves product quality.
• 大学および研究機関: Suitable for rapid metal heating experiments in materials science and engineering, metallurgical engineering, and other related fields. The split design facilitates laboratory layout, and multiple power options are available.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

1. What is the automatic frequency tracking function?

The equipment automatically adjusts its operating frequency according to the workpiece’s heating state, always maintaining optimal resonance, improving heating efficiency and reducing energy loss.

2. Can the equipment operate continuously?

はい. The equipment adopts an industrial-grade design, capable of long-term continuous operation, suitable for continuous production line operation.

3. What are the advantages of high-frequency induction heating?

It features fast heating speed, precise temperature control, small heat-affected zone, high energy utilization, no open flame, and environmental friendliness.

4. What heat treatment processes is the equipment mainly suitable for?

Widely used in surface hardening, local hardening, tempering, annealing, and overall through-heating heat treatment processes.

5. Is the equipment complicated to install?

The equipment adopts a split design; only the power supply, cooling system, and induction coil need to be connected for it to be put into use, making installation and maintenance convenient.