Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1200°C Horno rotatorio de atmósfera de vacío de alta temperatura
PARÁMETROS DEL PRODUCTO
Descripción
1200℃ Vacuum Atmosphere Rotary Furnace
The 1200℃ vacuum atmosphere rotary furnace is an industrial-grade rotary tube furnace/vacuum furnace used for continuous processing of powder and granular materials. The equipment combines a rotating furnace tube with a controlled atmosphere system to achieve uniform heating, reaction, and sintering of materials in a high-temperature environment.
This equipment is widely used in new energy materials, chemical materials, and powder metallurgy fields, and is an important rotary furnace for achieving continuous production and stable process control.
Características del producto (Vacuum Rotary Furnace)
- high-purity quartz furnace tubes, suitable for continuous powder processing
This vacuum atmosphere rotary furnace uses high-purity quartz glass furnace tubes. The heating section tube dimensions are ￠280×￠264×5300mm, the heating zone length is 3000mm, and the cooling section is 1000mm. The large-diameter design is suitable for large-volume continuous processing of powdery and granular materials, with a capacity of 20-40L/h (reference value, 15% load, 2-hour high-temperature residence time).
- Three independent temperature zones with precise temperature curves
Three independent heating zones are set along the length of the furnace tubes, each with a heating power of 20kW, totaling 60kW.
- Adjustable Furnace Tube Speed and Tilt for Uniform Material Heating
The furnace tube speed is continuously adjustable from 0-15 rpm via frequency conversion, and the furnace body tilt angle is adjustable from 0-10°. A servo motor drives the material to tumble and heat evenly within the furnace tube. The residence time can be precisely controlled by combining speed and tilt angle to adapt to different process requirements.
- Vacuum and Multi-Atmosphere Compatibility
The vacuum level can reach -0.098 MPa, with a pressure resistance of 0.1 MPa. A water-circulating vacuum pump and PLC program control enable atmosphere replacement within the furnace tube and integral replacement of the material inlet and outlet hoppers. It can introduce various gases such as hydrogen chloride, nitrogen, argon, and hydrogen to meet the sintering, reduction, and chlorination process requirements of different materials.
- Excellent Sealing Structure
The furnace tube inlet end is equipped with a sealing structure made of high-purity quartz glass with an outer layer of 316L stainless steel, providing excellent sealing performance. The furnace head hood is designed with exhaust and inlet ports, while the furnace tail hood is equipped with an inlet port for introducing hydrogen chloride gas or other reactive gases into the furnace to accommodate different sintering processes.
- Automatic Feeding via Electromagnetic Feeder
The feeding device uses an electromagnetic feeder, with all feed material made of high-purity quartz glass to avoid material contamination. The feeder is equipped with a transition hopper, connected at the top to the feed hoppers (four 50L hoppers, inlaid with PTFE), enabling automatic continuous feeding.
| Designed Max Temperature | 1200℃ |
| Working Temperature | 100～1150℃ |
| Heating Tube Dimensions | Single tube: φ280×φ264×5300mm |
| Heating Zone Length | φ280×φ264×3000mm |
| Heating Zone Length | 3000mm |
| Elemento calefactor | Silicon carbide rods (1600 type SiC) |
| Temperature Control Method | Intelligent temperature controller fully automatic control, PID auto-tuning; SCR for power adjustment |
| Furnace Body Surface Temperature Rise | ≤50℃ |
| Temperature Control Zones | 3 zones |
| Precisión del control de temperatura | ±1℃ |
| Tube Rotation Speed | 0～15 rpm, continuously adjustable by frequency converter |
| Furnace Tilt Angle | 0～10° adjustable |
| Capacidad de producción | 20-40 L/h (reference, 15% loading, 2h high temperature residence) |
| Poder de diseño | 60 kW; heating rate 10-20℃/min (power automatically adjusted according to temperature rise and feeding) |
| Power Supply | 380V/50Hz/3P+N |
| Cooling Method | Water cooling |
| Nivel de vacío | -0.098 MPa |
| Pressure Resistance | 0.1 MPa |
| Compatible Atmospheres | HCl, nitrogen, argon, hydrogen, etc.. |
| Bomba de vacío | Water ring vacuum pump |
| Tube Material | High purity quartz glass tube |
| Tube Dimensions | Heating section: φ280×φ260×5300mm; Cooling section: 1000mm |
Áreas de aplicación (Vacuum Rotary Furnace)
- Chlorination Volatilization Process: Suitable for high-temperature chlorination treatment of chlorine-containing materials. Hydrogen chloride gas can be introduced to achieve the chlorination volatilization and separation of the target metal. This vacuum atmosphere rotary furnace is an ideal piece of equipment for chlorination metallurgical processes.
- Lithium Battery Materials: Suitable for continuous sintering of positive electrode materials such as lithium iron phosphate and ternary materials, as well as the carbonization treatment of negative electrode materials. Nitrogen or argon gas can be introduced for protection to prevent material oxidation.
- Rare Earth Material Processing: It is suitable for high-temperature reaction treatments such as reduction, chlorination, and calcination of rare earth oxides and rare earth chlorides.
- High-Purity Powder Materials: Suitable for high-temperature purification and heat treatment of electronic-grade quartz, high-purity ceramic powder, and semiconductor materials to prevent contamination and ensure product purity.
- Catalysts and Supports: Suitable for continuous calcination, activation, and regeneration treatment of materials such as catalysts, molecular sieves, and activated carbon.
- Metal Oxide Reduction: Suitable for the reduction treatment of metal oxide powders such as iron oxide, copper oxide, tungsten oxide, and molybdenum oxide. A hydrogen reducing atmosphere can be introduced to prepare high-purity metal powders.
- Nuevo material R&D y producción piloto:It is suitable for pilot-scale research and development and mass production of high-tech materials such as special ceramic powders, nanomaterials, and composite materials.
- Universities and Research Institutes: Suitable for experimental teaching and research projects in materials science, metallurgical engineering, and chemical engineering. The equipment is fully functional and suitable for exploratory experiments and process development.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What is a Rotary Furnace?
It is a device that uses rotating furnace tubes to continuously tumble materials, achieving uniform heating and continuous processing.
- Can it be used for continuous production?
Sí, this equipment is designed for continuous feeding and continuous production.
- What gases can be used?
It supports nitrogen, argon, hydrogen, and hydrogen chloride, among other gases.
- Is the furnace tube speed adjustable?
Adjustable, the speed range is 0–15 rpm, which can be freely set according to the process.
- Does it support vacuum operation?
Sí, the equipment is equipped with a vacuum system, allowing for switching between atmospheric and vacuum conditions.
