1000℃ Large Multi-Zone Rotary Kiln for Continuous Silica Slurry Drying & Calcination

1000℃ 40-meter Large-scale Multi-section Rotary Furnace Production Line

This 1000℃ large-scale multi-section rotary kiln furnace production line adopts an integrated design for drying, calcination, tail gas purification, and cooling recovery. With a total length of approximately 40 meters, the system integrates a drying furnace, calcination furnace, tail gas purification furnace, cooling section, waste heat recovery system, automatic feeding system, and intelligent PLC control platform, achieving fully automated operation from material feeding, drying, calcination, cooling to tail gas treatment. The entire set of equipment uses a Siemens PLC central control system, an industrial touch screen operating platform, and an ABB frequency converter drive system, enabling centralized monitoring and remote management of temperature, speed, flow rate, power consumption, and process parameters.

Product Features Rotary Kiln

1. Multi-section structure, integrated process flow

This equipment is a large-scale multi-section rotary kiln, approximately 40 meters in length, consisting of a feeding section, a drying furnace (5 zones), a calcining furnace (5 zones), a tail gas purification furnace (4 zones), and a cooling section. It integrates drying, calcination, tail gas purification, और ठंडा करना, achieving continuous and automated production of material heat treatment processes.

2. Large-diameter, long furnace tubes, outstanding processing capacity

The drying and calcining furnaces have furnace tubes with a diameter of 1030mm and a length of 6000mm. The cooling section also has a diameter of 1030mm and a length of 6000mm. This allows for large-scale, continuous industrial production with a large single-batch processing capacity.

3. Independent zone heating, flexible process

The drying furnace has 5 heating systems, the calcining furnace has 5 heating systems, and the tail gas purification furnace has 4 heating systems. Each heating zone can be independently controlled. The control panel has a manual heating start knob, and the touchscreen allows engineers to manually operate each heating zone and flexibly adjust process parameters.

4. Fully Automatic PLC Control, Remote Monitoring

Utilizing an S7-1500 series central CPU controller, the system implements sequential, conditional, timing, and counting control of the process electrical control equipment, PID adjustment, 485 communication, and Profinet interface control functions, as well as automatic accumulation and data processing of flow and energy parameters. It supports network topology and remote monitoring.

5. Exhaust Gas Purification System, Environmentally Compliant

The exhaust gas purification furnace is equipped with four heating zones and four temperature control points, providing high-temperature purification of waste gas generated during drying and calcination, effectively removing harmful substances and meeting environmental emission requirements.

6. Cooling and Waste Heat Recovery, Energy Efficient

The cooling section is equipped with two temperature measurement points: one at the waste heat recovery inlet and one at the outlet, as well as a water pressure gauge with electrical contacts. Except for the waste heat recovery motor, all other motors in the cooling section—feed motor, furnace tube rotary motor (two 4KW frequency converters), waste heat recovery motor (4KW frequency converter), and spray motor (2.2किलोवाट)—use direct start control, achieving efficient cooling and waste heat recovery.

Application Areas Rotary Kiln

• Continuous Production of Battery Materials: Suitable for the continuous production of precursors for lithium-ion battery cathode materials (lithium iron phosphate, ternary materials, वगैरह।), including drying and calcination. A 40-meter-long furnace enables a continuous process from feed to finished product.
• Catalyst Calcination: Suitable for the continuous drying, calcination, and activation of catalyst supports, molecular sieves, and other materials. Multi-stage temperature control meets complex temperature profile requirements, and a tail gas purification system ensures environmental compliance.
• Metal Oxide Reduction: Suitable for the continuous reduction of metal oxides such as iron oxide, copper oxide, and tungsten oxide to prepare high-purity metal powders.
• Chemical Raw Material Calcination and Decomposition: Suitable for the continuous calcination and decomposition of chemical raw materials such as carbonates and hydroxides. High capacity and efficiency, suitable for large-scale industrial production.
• Mineral Roasting: Suitable for mineral pretreatment processes such as spodumene roasting, iron ore magnetization roasting, and rare earth mineral decomposition. Multi-point temperature control and adjustable atmosphere meet the roasting requirements of different minerals.
• Solid waste pyrolysis treatment: Suitable for the pyrolysis, incineration, and harmless treatment of industrial solid waste, sludge, and hazardous waste. The large-diameter furnace tubes and long furnace body design are suitable for large-scale continuous processing.
• Waste heat recovery and energy-saving production: The waste heat recovery system in the cooling section can recover and utilize the heat from high-temperature materials, preheating incoming materials or using it for other processes, significantly reducing energy consumption.

कंपनी प्रोफाइल

ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.

कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.

कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.

भुगतान के तरीके

टीटी

शिपमेंट के तरीके

विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.

Rotary Kiln Frequently Asked Questions (अक्सर पूछे जाने वाले प्रश्न)

1. Can it achieve continuous production?

हाँ. This equipment adopts a 40-meter multi-segment continuous rotary structure, suitable for 24-hour continuous operation.

2. How accurate is the temperature control?

It adopts multi-zone independent PID control, with each temperature zone independently adjustable, achieving stable and precise temperature control.

3. Does it support atmosphere protection processes?

Supported. The calcination section is equipped with a multi-intake system, enabling heat treatment processes under different atmosphere conditions.

4. Can it be connected to the factory’s MES or DCS system?

हाँ. The system supports RS485 and Profinet industrial communication protocols, and can interface with MES, DCS, and SCADA systems.

5. Does it support remote monitoring?

Supported. The PLC system and touch screen enable remote data monitoring and process management.