Riscaldamento a induzione a media frequenza su piccola scala

Small-Scale Medium-Frequency Induction Melting Furnace

Small-sized medium-frequency induction heating power supply: Customizable with power ranging from 15KW to 160KW and output voltage of 70-200V. It has low insulation requirements for induction coils. The induction heating and melting process takes only 3 minutes per furnace. Compared with high-frequency ones, it is more suitable for uniform heat penetration of large workpieces, and applicable to induction heating and melting of metals such as gold, argento, acciaio, ferro, molybdenum, and copper.

Caratteristiche del prodotto

1. High-Efficiency Series Resonant Topology

Utilizes a series resonant inverter structure based on IGBT/MOSFET technology. By operating at the resonant point—where impedance is minimized and current maximized—energy transfer efficiency is optimized while power losses are minimized.

2. Wide Frequency Range (1–20kHz)

It meets the requirements of various processes, including forging, fusione, ricottura, e indurimento superficiale. The lower the frequency, the greater the heating penetration depth; the higher the frequency, the faster the heating rate.

3. Modular Capacitor Compensation

Features an independent compensation capacitor unit that provides capacitive compensation for the induction coil. This improves the power factor, reduces reactive power loss, and ensures high power output efficiency.

4. Compact, Progettazione integrata

Integrates the medium-frequency power supply cabinet, capacitor unit, and induction coil into a compact assembly. This design facilitates easy on-site deployment and routine maintenance while saving valuable factory floor space.

5. Comprehensive Water-Cooling Protection

Provides circulating water cooling for power modules, capacitor banks, and induction coils. Equipped with sensors for water temperature, pressione, and flow rate to prevent overheating damage and ensure continuous, reliable operation.

Applicazioni

• Fusione dei metalli: Rapid melting of ferrous and non-ferrous metals, including small-scale steel, rame, alluminio, oro, and silver.
• Riscaldamento della forgiatura: Through-heating of bars and billets to enhance forging efficiency.
• Heat Treatment: Surface hardening, ricottura, and tempering to improve metal hardness and toughness.
• Assemblaggio Termico: Heating components (such as bearings, ingranaggi, and couplings) for interference-fit assembly.
• Metal Spraying: Preheating workpieces to enhance coating adhesion.
• Fusione sotto vuoto: For use with vacuum chambers (requires enhanced coil insulation).

Profilo Aziendale

Un'impresa professionale specializzata in servizi tecnologici di trattamento termico e il marchio R&D, produzione, e vendita di forni elettrici ad alta temperatura.

L'azienda si concentra sullo sviluppo di forni elettrici ad alta temperatura che coprono un intervallo di temperature compreso tra -100 ℃ e 2600 ℃. I suoi prodotti includono forni elettrici sperimentali, forni in atmosfera sottovuoto, forni industriali, e apparecchiature di riscaldamento a induzione a media frequenza. I prodotti principali includono forni a scatola, forni tubolari, forni di sollevamento, forni a spinta, forni a carrelli, forni rotanti, forni a tunnel, e vari forni specializzati a media frequenza.

L'azienda aderisce all'innovazione tecnologica e ha superato le certificazioni ISO9001 e EU CE. Possiede 21 marchi registrati, 29 brevetti, E 27 diritti d'autore sul software.

Metodi di pagamento

TT

Metodi di spedizione

Il forno elettrico è confezionato in tre strati: prima avvolto in carta schiuma, poi avvolto in pellicola di plastica, e infine imballato in una cassa di legno.

Domande frequenti (Domande frequenti)

1. Which metals are suitable for medium-frequency induction melting furnaces?

They are suitable for steel, ferro, acciaio inossidabile, rame, alluminio, oro, argento, e vari metalli e leghe non ferrosi.

2. What is the difference between medium-frequency heating and high-frequency heating?

Medium-frequency heating offers greater penetration depth, making it suitable for through-heating and melting; high-frequency heating is primarily used for surface hardening and shallow heating.

3. La bobina di induzione può essere personalizzata?

SÌ. The coil can be custom-designed based on the workpiece dimensions, forma, and specific process requirements.

4. Is a cooling system required?

SÌ. The equipment utilizes a circulating water cooling system to cool the power supply, capacitors, and induction coil, ensuring stable operation.

5. Is automated control supported?

SÌ. PLC and touchscreen control systems enable automated operation and production data management.