Small-Scale Medium-Frequency Induction Heating

Small-Scale Medium-Frequency Induction Melting Furnace

Small-sized medium-frequency induction heating power supply: Customizable with power ranging from 15KW to 160KW and output voltage of 70-200V. It has low insulation requirements for induction coils. The induction heating and melting process takes only 3 minutes per furnace. Compared with high-frequency ones, it is more suitable for uniform heat penetration of large workpieces, and applicable to induction heating and melting of metals such as gold, perak, steel, iron, molybdenum, and copper.

Ciri-ciri Produk

1. High-Efficiency Series Resonant Topology

Utilizes a series resonant inverter structure based on IGBT/MOSFET technology. By operating at the resonant point—where impedance is minimized and current maximized—energy transfer efficiency is optimized while power losses are minimized.

2. Wide Frequency Range (1–20 kHz)

It meets the requirements of various processes, including forging, melting, annealing, and surface hardening. The lower the frequency, the greater the heating penetration depth; the higher the frequency, the faster the heating rate.

3. Modular Capacitor Compensation

Features an independent compensation capacitor unit that provides capacitive compensation for the induction coil. This improves the power factor, reduces reactive power loss, and ensures high power output efficiency.

4. Compact, Integrated Design

Integrates the medium-frequency power supply cabinet, capacitor unit, and induction coil into a compact assembly. This design facilitates easy on-site deployment and routine maintenance while saving valuable factory floor space.

5. Comprehensive Water-Cooling Protection

Provides circulating water cooling for power modules, capacitor banks, and induction coils. Equipped with sensors for water temperature, pressure, and flow rate to prevent overheating damage and ensure continuous, reliable operation.

Aplikasi

• Metal Melting: Rapid melting of ferrous and non-ferrous metals, including small-scale steel, tembaga, aluminium, gold, and silver.
• Forging Heating: Through-heating of bars and billets to enhance forging efficiency.
• Heat Treatment: Surface hardening, annealing, and tempering to improve metal hardness and toughness.
• Thermal Assembly: Heating components (such as bearings, gears, and couplings) for interference-fit assembly.
• Metal Spraying: Preheating workpieces to enhance coating adhesion.
• Vacuum Melting: For use with vacuum chambers (requires enhanced coil insulation).

Profil Syarikat

Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.

Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.

Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.

Kaedah Pembayaran

TT

Kaedah Penghantaran

Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.

Soalan Lazim (Soalan Lazim)

1. Which metals are suitable for medium-frequency induction melting furnaces?

They are suitable for steel, iron, keluli tahan karat, tembaga, aluminium, gold, perak, and various non-ferrous metals and alloys.

2. What is the difference between medium-frequency heating and high-frequency heating?

Medium-frequency heating offers greater penetration depth, making it suitable for through-heating and melting; high-frequency heating is primarily used for surface hardening and shallow heating.

3. Can the induction coil be customized?

ya. The coil can be custom-designed based on the workpiece dimensions, shape, and specific process requirements.

4. Is a cooling system required?

ya. The equipment utilizes a circulating water cooling system to cool the power supply, capacitors, and induction coil, ensuring stable operation.

5. Is automated control supported?

ya. PLC and touchscreen control systems enable automated operation and production data management.