Formulaire de contact

Small-Scale Medium-Frequency Induction Heating

PARAMÈTRES DU PRODUIT

  1. Applicable to:Metals
  2. Lining type:Alkaline
  3. Operation method:smelting
  4. Maximum temperature:2000°C
  5. Type:Medium-frequency Electric Furnace
  6. Smelting Process:Pyrometallurgical Smelting
Description
Demander un devis

Description

Small-Scale Medium-Frequency Induction Melting Furnace

Small-sized medium-frequency induction heating power supply: Customizable with power ranging from 15KW to 160KW and output voltage of 70-200V. It has low insulation requirements for induction coils. The induction heating and melting process takes only 3 minutes per furnace. Compared with high-frequency ones, it is more suitable for uniform heat penetration of large workpieces, and applicable to induction heating and melting of metals such as gold, argent, steel, iron, molybdène, and copper.

Caractéristiques du produit

  1. High-Efficiency Series Resonant Topology

Utilizes a series resonant inverter structure based on IGBT/MOSFET technology. By operating at the resonant point—where impedance is minimized and current maximized—energy transfer efficiency is optimized while power losses are minimized.

  1. Wide Frequency Range (1–20 kHz)

It meets the requirements of various processes, including forging, melting, recuit, and surface hardening. The lower the frequency, the greater the heating penetration depth; the higher the frequency, the faster the heating rate.

  1. Modular Capacitor Compensation

Features an independent compensation capacitor unit that provides capacitive compensation for the induction coil. This improves the power factor, reduces reactive power loss, and ensures high power output efficiency.

  1. Compact, Integrated Design

Integrates the medium-frequency power supply cabinet, capacitor unit, and induction coil into a compact assembly. This design facilitates easy on-site deployment and routine maintenance while saving valuable factory floor space.

  1. Comprehensive Water-Cooling Protection

Provides circulating water cooling for power modules, capacitor banks, and induction coils. Equipped with sensors for water temperature, pressure, and flow rate to prevent overheating damage and ensure continuous, reliable operation.

Small-Scale Medium-Frequency Induction Melting Furnace
ModèleAJ-15AJ-25AJ-35AJ-45AJ-70AJ-90AJ-110AJ-160AJ-240AJ-300AJ-500
Input Power15KW25KW35KW45KW70KW90KW110KW160KW240KW300KW500KW
Output Voltage70-520V70-550V70-550V70-550V70-550V70-550V70-550V70-550V70-550V70-550V70-550V
Input Power Supply3-phase 380V, 50 or 60Hz
Output Oscillation Frequency200Hz-20kHz, determined according to customer’s workpiece heating requirements
Duty Cycle100%, 24-hour continuous operation capability

Applications

  • Metal Melting: Rapid melting of ferrous and non-ferrous metals, including small-scale steel, copper, aluminum, or, and silver.
  • Forging Heating: Through-heating of bars and billets to enhance forging efficiency.
  • Heat Treatment: Surface hardening, recuit, and tempering to improve metal hardness and toughness.
  • Thermal Assembly: Heating components (such as bearings, gears, and couplings) for interference-fit assembly.
  • Metal Spraying: Preheating workpieces to enhance coating adhesion.
  • Vacuum Melting: For use with vacuum chambers (requires enhanced coil insulation).

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

  1. Which metals are suitable for medium-frequency induction melting furnaces?

They are suitable for steel, iron, stainless steel, copper, aluminum, or, argent, and various non-ferrous metals and alloys.

  1. What is the difference between medium-frequency heating and high-frequency heating?

Medium-frequency heating offers greater penetration depth, making it suitable for through-heating and melting; high-frequency heating is primarily used for surface hardening and shallow heating.

  1. Can the induction coil be customized?

Oui. The coil can be custom-designed based on the workpiece dimensions, forme, and specific process requirements.

  1. Is a cooling system required?

Oui. The equipment utilizes a circulating water cooling system to cool the power supply, condensateurs, and induction coil, ensuring stable operation.

  1. Is automated control supported?

Oui. PLC and touchscreen control systems enable automated operation and production data management.

DEMANDER UN DEVIS

DEMANDER UN DEVIS