Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
Mëttelfrequenz staark Material Heizung Uewen
PRODUIT PARAMETER
Beschreiwung
Medium-frequency induction heating furnace
A medium-frequency induction heating furnace is a device that uses medium-frequency induction heating technology to rapidly heat metal bars, billets, and irregularly shaped billets. It is widely used in forging, upsetting, extrusion, and hot forming processes. The equipment is particularly suitable for continuous through-heating of steel (≥Φ12mm), STAINLESS Stol, Koffer, Aluminium, and other non-ferrous metals.
Through the principle of medium-frequency electromagnetic induction, heat is generated directly inside the workpiece, achieving rapid heating and deep heat penetration. The equipment can perform overall workpiece heating or, depending on process requirements, localized heating methods such as end heating or center heating, providing a stable and efficient heat source for modern forging production.
Produit Fonctiounen
- Designed for Continuous Through-Heating of Metal Bars
This equipment is a medium-frequency forging furnace, specifically designed for the continuous through-heating of round bars, square billets, and irregularly shaped billets made of steel (≥Φ12mm), STAINLESS Stol, Koffer, Aluminium, and other metals.
- Wide Frequency Range for Precise Matching of Bar Size
With a frequency range of 1-20kHz, the optimal frequency can be selected based on the bar diameter and material type to achieve optimal penetration depth and heating uniformity.
- High-Efficiency Through-Heating Design
Induction coil lengths range from 500mm to 1 meter, allowing simultaneous heating of multiple bars to ensure completely uniform material temperature.
- Continuous and Stable Heating with Minimal Power Fluctuations
The continuous feeding structure keeps the induction load stable, avoiding drastic fluctuations in power demand during single-bar heating (from room temperature to 1100℃).
- IGBT technology, 15-20% more energy efficient than thyristor systems
Utilizing an IGBT-based design, compared to traditional thyristor-based intermediate frequency power supplies, it can save 15-20% in energy consumption, occupy less space, and is easier to maintain. It boasts extremely high power factor and power supply efficiency across the entire power range, significantly reducing operating costs.
| Modell | Heating to 1050℃ (Stainless Steel) | Heating to 700℃ |
|---|---|---|
| AJ-35F | 1.25 kg/min | 1.75 kg/min |
| AJ-45F | 1.67 kg/min | 2.33 kg/min |
| AJ-70F | 2.50 kg/min | 3.50 kg/min |
| AJ-90F | 3.33 kg/min | 4.67 kg/min |
| AJ-110F | 4.17 kg/min | 5.83 kg/min |
| AJ-160F | 5.83 kg/min | – |
| AJ-240F | 8.60 kg/min | – |
| AJ-300F | 11.25 kg/min | – |
| AJ-500F | 17.90 kg/min | – |
Applikatioun Beräicher
- Hot Forging Preheating: Suitable for preheating steel, STAINLESS Stol, Koffer, Aluminium, and other metal bars and billets before hot forging.
- Bar End Upsetting and Forming: Suitable for localized heating and upsetting of bar ends.
- Continuous Heating of Round and Square Bars: Suitable for large-scale continuous heating of round and square bars.
- Local Hot Forming or Extrusion: Suitable for localized hot forming and hot extrusion processes of metal bars.
- Online Forging Production: Suitable for online forging heating processes of parts such as gears, connecting rods, and crankshafts. Seamlessly integrates with forging production lines to achieve continuous and automated production.
- Hot Rolling Preheating: Suitable for preheating metal bars and billets before hot rolling. Provides uniform heating, minimizes oxidation and burning loss, and improves rolling quality.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Oft gestallte Froen (FAQ)
- What materials are suitable for the medium-frequency forging heating furnace?
Suitable for heating and preheating of carbon steel, Legierung Stol, STAINLESS Stol, Koffer, Aluminium, and other non-ferrous metals.
- Can the equipment achieve localized heating?
Jo. The equipment supports overall through-heating, as well as end heating, center heating, and localized heating of designated areas.
- What size bars are suitable for heating?
Generally suitable for round bars, square bars, and irregularly shaped billets with a diameter of Φ12mm or more. Specific specifications can be customized according to customer needs.
- Can the equipment be used in automated production lines?
Jo. The equipment adopts a continuous feeding design and can be matched with automatic feeding, conveying, and forging equipment to achieve automated production.
- How energy-efficient is the equipment?
Utilizing IGBT medium-frequency inverter technology, it typically saves 15%-20% energy compared to traditional thyristor medium-frequency equipment, effectively reducing production costs.
