中周波固体材料加熱炉

Medium-frequency induction heating furnace

A medium-frequency induction heating furnace is a device that uses medium-frequency induction heating technology to rapidly heat metal bars, billets, and irregularly shaped billets. It is widely used in forging, upsetting, extrusion, and hot forming processes. The equipment is particularly suitable for continuous through-heating of steel (≥Φ12mm), ステンレス鋼, 銅, アルミニウム, and other non-ferrous metals.

Through the principle of medium-frequency electromagnetic induction, heat is generated directly inside the workpiece, achieving rapid heating and deep heat penetration. The equipment can perform overall workpiece heating or, depending on process requirements, localized heating methods such as end heating or center heating, providing a stable and efficient heat source for modern forging production.

製品の特徴

1. Designed for Continuous Through-Heating of Metal Bars

This equipment is a medium-frequency forging furnace, specifically designed for the continuous through-heating of round bars, square billets, and irregularly shaped billets made of steel (≥Φ12mm), ステンレス鋼, 銅, アルミニウム, and other metals.

2. Wide Frequency Range for Precise Matching of Bar Size

With a frequency range of 1-20kHz, the optimal frequency can be selected based on the bar diameter and material type to achieve optimal penetration depth and heating uniformity.

3. High-Efficiency Through-Heating Design

Induction coil lengths range from 500mm to 1 meter, allowing simultaneous heating of multiple bars to ensure completely uniform material temperature.

4. Continuous and Stable Heating with Minimal Power Fluctuations

The continuous feeding structure keeps the induction load stable, avoiding drastic fluctuations in power demand during single-bar heating (from room temperature to 1100℃).

5. IGBT technology, 15-20% more energy efficient than thyristor systems

Utilizing an IGBT-based design, compared to traditional thyristor-based intermediate frequency power supplies, it can save 15-20% in energy consumption, occupy less space, and is easier to maintain. It boasts extremely high power factor and power supply efficiency across the entire power range, significantly reducing operating costs.

応用分野

• Hot Forging Preheating: Suitable for preheating steel, ステンレス鋼, 銅, アルミニウム, and other metal bars and billets before hot forging.
• Bar End Upsetting and Forming: Suitable for localized heating and upsetting of bar ends.
• Continuous Heating of Round and Square Bars: Suitable for large-scale continuous heating of round and square bars.
• Local Hot Forming or Extrusion: Suitable for localized hot forming and hot extrusion processes of metal bars.
• Online Forging Production: Suitable for online forging heating processes of parts such as gears, connecting rods, and crankshafts. Seamlessly integrates with forging production lines to achieve continuous and automated production.
• Hot Rolling Preheating: Suitable for preheating metal bars and billets before hot rolling. Provides uniform heating, minimizes oxidation and burning loss, and improves rolling quality.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

1. What materials are suitable for the medium-frequency forging heating furnace?

Suitable for heating and preheating of carbon steel, alloy steel, ステンレス鋼, 銅, アルミニウム, and other non-ferrous metals.

2. Can the equipment achieve localized heating?

はい. The equipment supports overall through-heating, as well as end heating, center heating, and localized heating of designated areas.

3. What size bars are suitable for heating?

Generally suitable for round bars, square bars, and irregularly shaped billets with a diameter of Φ12mm or more. Specific specifications can be customized according to customer needs.

4. Can the equipment be used in automated production lines?

はい. The equipment adopts a continuous feeding design and can be matched with automatic feeding, conveying, and forging equipment to achieve automated production.

5. How energy-efficient is the equipment?

Utilizing IGBT medium-frequency inverter technology, it typically saves 15%-20% energy compared to traditional thyristor medium-frequency equipment, effectively reducing production costs.