Fully Automatic Water-Cooled/Air-Cooled Thermal Shock Furnace

Fully Automated Air-Cooled Thermal Shock Furnace

The fully automated air-cooled thermal shock furnace is a high-end industrial-grade thermal shock furnace used for rapid thermal cycling testing of materials. The equipment, through a PLC automatic control system, automatically switches the workpiece between the high-temperature furnace chamber and the rapid cooling system, and is used to test the thermal stability and structural reliability of materials under extreme temperature change conditions.

This equipment is widely used in the fields of ceramics, metals, electronic components, and new materials, and is an important industrial furnace for material thermal shock testing and reliability verification.

Thermal Shock Furnace Product Features

1. Fully Automatic Operation, One-Button Thermal Shock Testing

This thermal shock furnace adopts PLC + touchscreen fully automatic control, automatically executing the following program: furnace door opens → workpiece enters → temperature reaches set point → workpiece is pulled out → furnace door closes → air cooling for rapid cooling (or rotation into water tank/air cooling) → return and repeat. The number of cycles can be freely set. No manual intervention is required throughout the process, resulting in high testing efficiency and repeatable results.

2. Electric Top-Opening Door, Convenient Operation

The furnace door uses a PLC-controlled electric top-opening mechanism, combined with an automatic workpiece loading and unloading mechanism, achieving fully automatic loading and unloading. The opening and closing of the furnace door is linked to the workpiece movement, eliminating the need for manual operation and avoiding the risk of burns from high temperatures.

3. Electric Water Immersion, Selectable Cooling Method

Water cooling uses PLC-controlled electric water immersion control, automatically immersing the workpiece in a water tank for rapid cooling according to process requirements. Air cooling or air cooling methods are also optional to meet the requirements of different thermal shock testing standards.

4. Electric Movement, Automatic Workpiece Transfer

Workpiece entry and exit utilize a PLC-controlled electric movement system, automatically transferring workpieces from the furnace to the cooling station with accurate positioning and consistent cycle time. The number of repetitions can be freely set to meet the needs of batch and cyclic testing.

5. Siemens PLC + Touch Screen Automation

Equipped with a Siemens PLC module and a touch screen for centralized control. A smart 708 temperature controller communicates with the PLC and touch screen for reading and writing, achieving integrated control of temperature setting, program control, data recording, and alarm display functions.

Thermal Shock Furnace Application Areas

• Ceramic Materials Thermal Shock Testing: Applicable to thermal shock resistance testing of structural ceramics, electronic ceramics, and daily-use ceramics, assessing the cracking tendency and durability of materials under rapid temperature changes.
• Refractory Materials: Applicable to thermal shock stability testing of refractory materials such as refractory bricks, refractory castables, and ceramic fiber products, providing a basis for material selection and process improvement.
• Electronic Components: Applicable to verifying the thermal shock resistance of electronic components such as electronic ceramic substrates, semiconductor packaging, and piezoelectric elements.
• Coating Materials: Applicable to evaluating the thermal shock resistance of thermal barrier coatings, ceramic coatings, and metal coatings, evaluating the bonding strength between the coating and the substrate.
• Aerospace Materials: Applicable to thermal fatigue performance testing of key components such as high-temperature alloys and ceramic matrix composites used in aerospace.
• Glass and Glass-Ceramics: Applicable to thermal stability testing of glass products, glass-ceramics, and other materials.
• Quality Inspection Agencies: Applicable to third-party testing agencies and enterprise quality inspection departments for batch testing of material thermal shock resistance according to international standards.
• Universities and research institutes: Suitable for experimental teaching and research projects in majors such as materials science and engineering and inorganic non-metallic materials. It is fully automated and the test results are repeatable.

perfil de companhia

Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.

A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.

A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.

Métodos de pagamento

TT

Métodos de envio

O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.

Thermal Shock Furnace Frequently Asked Questions (Perguntas frequentes)

1. What is a Thermal Shock Furnace?

It is a device used to test the performance changes of materials under rapid thermal changes.

2. Is it fully automatic?

Sim. The equipment uses PLC control to achieve fully automatic cyclic operation.

3. What are the cooling methods?

It supports multiple cooling methods, including air cooling, water cooling, and gas cooling.

4. Is it easy to operate?

Sim. Centralized control via PLC and touchscreen, automatic operation, no manual intervention required.

5. What safety protections are provided?

Dual-circuit protection: ultrapassar, thermocouple failure, perda de fase, overpressure, sobrecorrente, temperatura excessiva, início suave, etc..