Fully Automatic Water-Cooled/Air-Cooled Thermal Shock Furnace

Fully Automated Air-Cooled Thermal Shock Furnace

The fully automated air-cooled thermal shock furnace is a high-end industrial-grade thermal shock furnace used for rapid thermal cycling testing of materials. The equipment, through a PLC automatic control system, automatically switches the workpiece between the high-temperature furnace chamber and the rapid cooling system, and is used to test the thermal stability and structural reliability of materials under extreme temperature change conditions.

This equipment is widely used in the fields of ceramics, metals, electronic components, and new materials, and is an important industrial furnace for material thermal shock testing and reliability verification.

Thermal Shock Furnace Product Features

1. Fully Automatic Operation, One-Button Thermal Shock Testing

This thermal shock furnace adopts PLC + touchscreen fully automatic control, automatically executing the following program: furnace door opens → workpiece enters → temperature reaches set point → workpiece is pulled out → furnace door closes → air cooling for rapid cooling (or rotation into water tank/air cooling) → return and repeat. The number of cycles can be freely set. No manual intervention is required throughout the process, resulting in high testing efficiency and repeatable results.

2. Electric Top-Opening Door, Convenient Operation

The furnace door uses a PLC-controlled electric top-opening mechanism, combined with an automatic workpiece loading and unloading mechanism, achieving fully automatic loading and unloading. The opening and closing of the furnace door is linked to the workpiece movement, eliminating the need for manual operation and avoiding the risk of burns from high temperatures.

3. Electric Water Immersion, Selectable Cooling Method

Water cooling uses PLC-controlled electric water immersion control, automatically immersing the workpiece in a water tank for rapid cooling according to process requirements. Air cooling or air cooling methods are also optional to meet the requirements of different thermal shock testing standards.

4. Electric Movement, Automatic Workpiece Transfer

Workpiece entry and exit utilize a PLC-controlled electric movement system, automatically transferring workpieces from the furnace to the cooling station with accurate positioning and consistent cycle time. The number of repetitions can be freely set to meet the needs of batch and cyclic testing.

5. Siemens PLC + Touch Screen Automation

Equipped with a Siemens PLC module and a touch screen for centralized control. A smart 708 temperature controller communicates with the PLC and touch screen for reading and writing, achieving integrated control of temperature setting, program control, data recording, and alarm display functions.

Thermal Shock Furnace Application Areas

• Ceramic Materials Thermal Shock Testing: Applicable to thermal shock resistance testing of structural ceramics, 電子セラミックス, and daily-use ceramics, assessing the cracking tendency and durability of materials under rapid temperature changes.
• Refractory Materials: Applicable to thermal shock stability testing of refractory materials such as refractory bricks, refractory castables, and ceramic fiber products, providing a basis for material selection and process improvement.
• Electronic Components: Applicable to verifying the thermal shock resistance of electronic components such as electronic ceramic substrates, semiconductor packaging, and piezoelectric elements.
• Coating Materials: Applicable to evaluating the thermal shock resistance of thermal barrier coatings, ceramic coatings, and metal coatings, evaluating the bonding strength between the coating and the substrate.
• Aerospace Materials: Applicable to thermal fatigue performance testing of key components such as high-temperature alloys and ceramic matrix composites used in aerospace.
• Glass and Glass-Ceramics: Applicable to thermal stability testing of glass products, glass-ceramics, and other materials.
• Quality Inspection Agencies: Applicable to third-party testing agencies and enterprise quality inspection departments for batch testing of material thermal shock resistance according to international standards.
• 大学および研究機関: Suitable for experimental teaching and research projects in majors such as materials science and engineering and inorganic non-metallic materials. It is fully automated and the test results are repeatable.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

Thermal Shock Furnace Frequently Asked Questions (よくある質問)

1. What is a Thermal Shock Furnace?

It is a device used to test the performance changes of materials under rapid thermal changes.

2. Is it fully automatic?

はい. The equipment uses PLC control to achieve fully automatic cyclic operation.

3. What are the cooling methods?

It supports multiple cooling methods, including air cooling, water cooling, and gas cooling.

4. Is it easy to operate?

はい. Centralized control via PLC and touchscreen, automatic operation, no manual intervention required.

5. What safety protections are provided?

Dual-circuit protection: overshoot, thermocouple failure, 位相損失, overpressure, 過電流, 過熱, soft start, 等.