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Fully Automatic Water-Cooled/Air-Cooled Thermal Shock Furnace

PARAMÈTRES DU PRODUIT

  1. Température:1400℃
  2. Taux de chauffage:20℃/min
  3. Heating Elements:Tiges de carbure de silicium
  4. Furnace Chamber Size:200×200×300 (mm)
  5. Insulation Materials:Isolation à trois couches
  6. Furnace Door Opening Mode:PLC-programmed electric top opening
Description
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Description

Fully Automated Air-Cooled Thermal Shock Furnace

The fully automated air-cooled thermal shock furnace is a high-end industrial-grade thermal shock furnace used for rapid thermal cycling testing of materials. The equipment, through a PLC automatic control system, automatically switches the workpiece between the high-temperature furnace chamber and the rapid cooling system, and is used to test the thermal stability and structural reliability of materials under extreme temperature change conditions.

This equipment is widely used in the fields of ceramics, metals, electronic components, and new materials, and is an important industrial furnace for material thermal shock testing and reliability verification.

Thermal Shock Furnace Product Features

  1. Fully Automatic Operation, One-Button Thermal Shock Testing

This thermal shock furnace adopts PLC + touchscreen fully automatic control, automatically executing the following program: furnace door opens → workpiece enters → temperature reaches set point → workpiece is pulled out → furnace door closes → air cooling for rapid cooling (or rotation into water tank/air cooling) → return and repeat. The number of cycles can be freely set. No manual intervention is required throughout the process, resulting in high testing efficiency and repeatable results.

  1. Electric Top-Opening Door, Convenient Operation

The furnace door uses a PLC-controlled electric top-opening mechanism, combined with an automatic workpiece loading and unloading mechanism, achieving fully automatic loading and unloading. The opening and closing of the furnace door is linked to the workpiece movement, eliminating the need for manual operation and avoiding the risk of burns from high temperatures.

  1. Electric Water Immersion, Selectable Cooling Method

Water cooling uses PLC-controlled electric water immersion control, automatically immersing the workpiece in a water tank for rapid cooling according to process requirements. Air cooling or air cooling methods are also optional to meet the requirements of different thermal shock testing standards.

Electric mobile thermal shock furnace
  1. Electric Movement, Automatic Workpiece Transfer

Workpiece entry and exit utilize a PLC-controlled electric movement system, automatically transferring workpieces from the furnace to the cooling station with accurate positioning and consistent cycle time. The number of repetitions can be freely set to meet the needs of batch and cyclic testing.

thermal shock furnace control panel
  1. Siemens PLC + Touch Screen Automation

Equipped with a Siemens PLC module and a touch screen for centralized control. A smart 708 temperature controller communicates with the PLC and touch screen for reading and writing, achieving integrated control of temperature setting, program control, data recording, and alarm display functions.

NomModèleDimensions (L-W-H) mmPower KWReference SampleWorkpiece Fixture
Automatic Air or Water Cooling Thermal Shock FurnaceAJ-1400RC300-300-200123-4 standard bricksStainless steel + Ceramic
Automatic Air or Water Cooling Thermal Shock FurnaceAJ-1400RC600-600-24030D150 ceramic tube, 3 pcsStainless steel + Ceramic
Automatic Air or Water Cooling Thermal Shock FurnaceAJ-1400RC300-300-30018Ceramic piece / Metal piece, 6 pcsHigh temperature ceramic

Thermal Shock Furnace Application Areas

  • Ceramic Materials Thermal Shock Testing: Applicable to thermal shock resistance testing of structural ceramics, electronic ceramics, and daily-use ceramics, assessing the cracking tendency and durability of materials under rapid temperature changes.
  • Matériaux réfractaires: Applicable to thermal shock stability testing of refractory materials such as refractory bricks, bétons réfractaires, and ceramic fiber products, providing a basis for material selection and process improvement.
  • Electronic Components: Applicable to verifying the thermal shock resistance of electronic components such as electronic ceramic substrates, semiconductor packaging, and piezoelectric elements.
  • Coating Materials: Applicable to evaluating the thermal shock resistance of thermal barrier coatings, ceramic coatings, and metal coatings, evaluating the bonding strength between the coating and the substrate.
  • Aerospace Materials: Applicable to thermal fatigue performance testing of key components such as high-temperature alloys and ceramic matrix composites used in aerospace.
  • Glass and Glass-Ceramics: Applicable to thermal stability testing of glass products, glass-ceramics, and other materials.
  • Quality Inspection Agencies: Applicable to third-party testing agencies and enterprise quality inspection departments for batch testing of material thermal shock resistance according to international standards.
  • Universités et instituts de recherche: Suitable for experimental teaching and research projects in majors such as materials science and engineering and inorganic non-metallic materials. It is fully automated and the test results are repeatable.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Thermal Shock Furnace Frequently Asked Questions (FAQ)

  1. What is a Thermal Shock Furnace?

It is a device used to test the performance changes of materials under rapid thermal changes.

  1. Is it fully automatic?

Oui. The equipment uses PLC control to achieve fully automatic cyclic operation.

  1. What are the cooling methods?

It supports multiple cooling methods, including air cooling, water cooling, and gas cooling.

  1. Is it easy to operate?

Oui. Centralized control via PLC and touchscreen, automatic operation, no manual intervention required.

  1. What safety protections are provided?

Dual-circuit protection: overshoot, thermocouple failure, perte de phase, overpressure, surintensité, surchauffe, soft start, etc..

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