Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
24-Meter Continuous Pusher Plate Ceramic Material Pusher Kiln
PARÂMETROS DO PRODUTO
Descrição
High-Temperature Pusher Plate Electric Kiln
A high-temperature pusher kiln is a continuous tunnel-structured pusher kiln designed for high-volume, high-consistency firing processes. This equipment utilizes an automatic pusher system to achieve continuous material feeding and discharging, making it a typical high-efficiency continuous kiln/industrial kiln.
The kiln is suitable for high-temperature sintering processes in ceramics, lithium battery materials, powders, and functional materials. It allows for precise control of temperature profiles, firing time, and feed speed, thereby achieving stable and repeatable industrial production.
Recursos do produto (Pusher Kiln)
- Extra-long furnace chamber for high-volume continuous production
This high-temperature pusher plate electric kiln has a furnace chamber size of 33000mm (length) × 370mm (width) × 320mm (height, loading height). The kiln body is 1.5 meters wide and 1.8 meters high, occupying an area of 38 meters long × 3.5 meters wide. The extra-long furnace chamber design is suitable for high-volume continuous production, meeting the batch firing processes of materials such as ceramics, lithium batteries, powders, oxides, and fluoride powders.
24-Meter Continuous Pusher Plate Ceramic Material Pusher Kiln
- Premium corundum mullite pusher plates meet high-temperature sintering requirements
The pusher plates are made of premium corundum mullite, with an average service life of over 120 ciclos. The pusher plate width is 345mm, and the product loading height is 300mm. It has strong load-bearing capacity, high temperature resistance, and wear resistance, making it suitable for long-term continuous operation. The rated operating temperature is 1550℃, and the long-term operating temperature is ≤1500℃. Precisão do controle de temperatura ±1℃ (after steady state), temperature uniformity within the constant temperature zone ≤±3℃. Furnace sidewall surface temperature rise ≤40℃, ensuring safe and comfortable operation.
3.11 Temperature Zones, 24 Temperature Control Points, Precise Temperature Curve
The kiln is divided into 11 temperature zones and 24 temperature control points. Each zone is independently temperature-controlled, allowing precise adjustment of the temperature distribution in the preheating, firing, and cooling sections, meeting the stringent temperature curve requirements of complex firing processes. Temperature adjustment is flexible, and the kiln is highly adaptable to various processes.
- Fully Automatic Hydraulic Pusher Plate Circulation System
A fully automatic hydraulic pusher plate circulation system is adopted, consisting of a main pusher and an infeed pusher. The furnace operates in a single-channel manner, with a single-channel feed outside the furnace. One feed from the outer track corresponds to one movement of the main pusher. The circulation process is controlled by a PLC programmable controller, coordinating the actions to automatically complete the product’s entry into the furnace for sintering, unloading, and the pusher plate’s automatic circulation.
- Adjustable feed speed, flexible firing time
The feed speed is freely adjustable, and the firing time can be flexibly adjusted according to product requirements. Users can set an appropriate feed speed based on the firing characteristics of different materials to achieve the best firing effect.
| Pusher Plate Material | High-grade corundum mullite, average service life >120 ciclos |
| Kiln Furniture | Saggars and other kiln furniture to be supplied by customer |
| Product Loading Height | 300milímetros |
| Pusher Plate Width | 345milímetros |
| Power Supply | Three-phase 380V ±10%, 50Hz |
| Installation Environment | No significant air convection indoors; electrical control room temperature: 0～40℃ |
| Dimensões da Câmara do Forno | Length 33000 / Width 370 / Height 320 (loading height). Furnace body width 1.5m, overall height 1.8m. Floor space: Length 38m × Width 3.5m |
| Potência nominal | 300KW; Holding power: ≤200KW |
| Rated Operating Temperature | 1550℃; Long-term operating temperature: ≤1500℃ |
| Precisão do controle de temperatura | ±1℃ (after stabilization) |
| Temperature Uniformity in Holding Zone | ≤±3℃ |
| Furnace Side Wall Surface Temperature Rise | ≤40℃ |
Áreas de aplicação (Pusher Kiln)
- Lithium-ion Battery Materials: Suitable for continuous sintering of positive electrode materials for lithium iron phosphate, ternary materials, lithium cobalt oxide, lithium manganese oxide, etc., as well as carbonization and graphitization of negative electrode materials.
- Cerâmica Avançada: Suitable for batch continuous sintering of high-performance ceramics such as alumina, óxido de zircônio, nitreto de silício, silicon carbide, aluminum nitride, etc.. The extra-long furnace chamber is suitable for mass production, and temperature uniformity ≤±3℃ ensures product quality.
- Oxide Powders: Suitable for calcination, pre-calcination, and sintering of various oxide powder materials. The pusher plate continuous production mode is highly efficient and suitable for large-scale production.
- Metalurgia do Pó: Suitable for continuous sintering of iron-based and copper-based powder metallurgy products; a protective atmosphere can be introduced to prevent oxidation.
- Electronic Ceramics: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, PTC/NTC thermistors, MLCCs, etc..
- Magnetic Materials: Suitable for continuous sintering of magnetic materials such as soft magnetic ferrites and permanent magnetic ferrites, ensuring consistent magnetic properties through temperature uniformity.
- Catalysts and Supports: Suitable for continuous calcination and activation treatment of catalyst supports, molecular sieves, and other materials.
- Fluoride powder: Suitable for high-temperature calcination processes of fluoride powders; the furnace body’s corrosion-resistant design is suitable for the special requirements of fluoride materials.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Pusher Kiln Frequently Asked Questions (Perguntas frequentes)
- What is a pusher kiln?
A pusher kiln is a continuous industrial kiln that uses pushers to continuously feed materials into the kiln for firing.
- Is it suitable for large-scale production?
Very suitable. This equipment is designed for continuous, high-volume production.
- Is the temperature control stable?
It adopts a multi-temperature zone control system, providing high temperature control accuracy and good temperature uniformity.
- Can the feed speed be adjusted?
Sim. The pusher speed can be flexibly adjusted according to different firing processes.
- Installation environment requirements?
Indoor installation, with minimal air convection; control room temperature 0-40℃.
