24-فرن دافع المواد الخزفية المستمر بلوحة دافعة مترية

High-Temperature Pusher Plate Electric Kiln

A high-temperature pusher kiln is a continuous tunnel-structured pusher kiln designed for high-volume, high-consistency firing processes. This equipment utilizes an automatic pusher system to achieve continuous material feeding and discharging, making it a typical high-efficiency continuous kiln/industrial kiln.

The kiln is suitable for high-temperature sintering processes in ceramics, lithium battery materials, powders, and functional materials. It allows for precise control of temperature profiles, firing time, and feed speed, thereby achieving stable and repeatable industrial production.

ميزات المنتج (Pusher Kiln)

1. Extra-long furnace chamber for high-volume continuous production

This high-temperature pusher plate electric kiln has a furnace chamber size of 33000mm (length) × 370mm (width) × 320mm (height, loading height). The kiln body is 1.5 meters wide and 1.8 meters high, occupying an area of ​​38 meters long × 3.5 meters wide. The extra-long furnace chamber design is suitable for high-volume continuous production, meeting the batch firing processes of materials such as ceramics, lithium batteries, powders, oxides, and fluoride powders.

24-فرن دافع المواد الخزفية المستمر بلوحة دافعة مترية

2. Premium corundum mullite pusher plates meet high-temperature sintering requirements

The pusher plates are made of premium corundum mullite, with an average service life of over 120 دورات. The pusher plate width is 345mm, and the product loading height is 300mm. It has strong load-bearing capacity, مقاومة درجات الحرارة العالية, وارتداء المقاومة, making it suitable for long-term continuous operation. The rated operating temperature is 1550℃, and the long-term operating temperature is ≤1500℃. Temperature control accuracy ±1℃ (after steady state), temperature uniformity within the constant temperature zone ≤±3℃. Furnace sidewall surface temperature rise ≤40℃, ensuring safe and comfortable operation.

3.11 Temperature Zones, 24 Temperature Control Points, منحنى درجة الحرارة الدقيق

The kiln is divided into 11 temperature zones and 24 temperature control points. Each zone is independently temperature-controlled, allowing precise adjustment of the temperature distribution in the preheating, firing, and cooling sections, meeting the stringent temperature curve requirements of complex firing processes. Temperature adjustment is flexible, and the kiln is highly adaptable to various processes.

4. Fully Automatic Hydraulic Pusher Plate Circulation System

A fully automatic hydraulic pusher plate circulation system is adopted, consisting of a main pusher and an infeed pusher. The furnace operates in a single-channel manner, with a single-channel feed outside the furnace. One feed from the outer track corresponds to one movement of the main pusher. The circulation process is controlled by a PLC programmable controller, coordinating the actions to automatically complete the product’s entry into the furnace for sintering, unloading, and the pusher plate’s automatic circulation.

5. Adjustable feed speed, flexible firing time

The feed speed is freely adjustable, and the firing time can be flexibly adjusted according to product requirements. Users can set an appropriate feed speed based on the firing characteristics of different materials to achieve the best firing effect.

مجالات التطبيق (Pusher Kiln)

• Lithium-ion Battery Materials: Suitable for continuous sintering of positive electrode materials for lithium iron phosphate, ternary materials, lithium cobalt oxide, lithium manganese oxide, إلخ., as well as carbonization and graphitization of negative electrode materials.
• Advanced Ceramics: Suitable for batch continuous sintering of high-performance ceramics such as alumina, zirconium oxide, silicon nitride, silicon carbide, aluminum nitride, إلخ. The extra-long furnace chamber is suitable for mass production, and temperature uniformity ≤±3℃ ensures product quality.
• Oxide Powders: Suitable for calcination, pre-calcination, and sintering of various oxide powder materials. The pusher plate continuous production mode is highly efficient and suitable for large-scale production.
• Powder Metallurgy: Suitable for continuous sintering of iron-based and copper-based powder metallurgy products; a protective atmosphere can be introduced to prevent oxidation.
• Electronic Ceramics: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, PTC/NTC thermistors, MLCCs, إلخ.
• Magnetic Materials: Suitable for continuous sintering of magnetic materials such as soft magnetic ferrites and permanent magnetic ferrites, ensuring consistent magnetic properties through temperature uniformity.
• Catalysts and Supports: Suitable for continuous calcination and activation treatment of catalyst supports, المناخل الجزيئية, وغيرها من المواد.
• Fluoride powder: Suitable for high-temperature calcination processes of fluoride powders; the furnace body’s corrosion-resistant design is suitable for the special requirements of fluoride materials.

ملف الشركة

مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.

تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.

تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.

طرق الدفع

تي تي

طرق الشحن

يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.

Pusher Kiln Frequently Asked Questions (التعليمات)

1. What is a pusher kiln?

A pusher kiln is a continuous industrial kiln that uses pushers to continuously feed materials into the kiln for firing.

2. Is it suitable for large-scale production?

Very suitable. This equipment is designed for continuous, high-volume production.

3. Is the temperature control stable?

It adopts a multi-temperature zone control system, providing high temperature control accuracy and good temperature uniformity.

4. Can the feed speed be adjusted?

نعم. The pusher speed can be flexibly adjusted according to different firing processes.

5. Installation environment requirements?

Indoor installation, with minimal air convection; control room temperature 0-40℃.