24-メーター連続プッシャープレートセラミック材料プッシャーキルン

High-Temperature Pusher Plate Electric Kiln

A high-temperature pusher kiln is a continuous tunnel-structured pusher kiln designed for high-volume, high-consistency firing processes. This equipment utilizes an automatic pusher system to achieve continuous material feeding and discharging, making it a typical high-efficiency continuous kiln/industrial kiln.

The kiln is suitable for high-temperature sintering processes in ceramics, lithium battery materials, powders, and functional materials. It allows for precise control of temperature profiles, firing time, and feed speed, thereby achieving stable and repeatable industrial production.

製品の特徴 (Pusher Kiln)

1. Extra-long furnace chamber for high-volume continuous production

This high-temperature pusher plate electric kiln has a furnace chamber size of 33000mm (length) × 370mm (幅) × 320mm (身長, loading height). The kiln body is 1.5 meters wide and 1.8 meters high, occupying an area of ​​38 meters long × 3.5 meters wide. The extra-long furnace chamber design is suitable for high-volume continuous production, meeting the batch firing processes of materials such as ceramics, lithium batteries, powders, oxides, and fluoride powders.

24-メーター連続プッシャープレートセラミック材料プッシャーキルン

2. Premium corundum mullite pusher plates meet high-temperature sintering requirements

The pusher plates are made of premium corundum mullite, with an average service life of over 120 cycles. The pusher plate width is 345mm, and the product loading height is 300mm. It has strong load-bearing capacity, high temperature resistance, and wear resistance, making it suitable for long-term continuous operation. The rated operating temperature is 1550℃, and the long-term operating temperature is ≤1500℃. Temperature control accuracy ±1℃ (after steady state), temperature uniformity within the constant temperature zone ≤±3℃. Furnace sidewall surface temperature rise ≤40℃, ensuring safe and comfortable operation.

3.11 Temperature Zones, 24 Temperature Control Points, Precise Temperature Curve

The kiln is divided into 11 temperature zones and 24 temperature control points. Each zone is independently temperature-controlled, allowing precise adjustment of the temperature distribution in the preheating, firing, and cooling sections, meeting the stringent temperature curve requirements of complex firing processes. Temperature adjustment is flexible, and the kiln is highly adaptable to various processes.

4. Fully Automatic Hydraulic Pusher Plate Circulation System

A fully automatic hydraulic pusher plate circulation system is adopted, consisting of a main pusher and an infeed pusher. The furnace operates in a single-channel manner, with a single-channel feed outside the furnace. One feed from the outer track corresponds to one movement of the main pusher. The circulation process is controlled by a PLC programmable controller, coordinating the actions to automatically complete the product’s entry into the furnace for sintering, unloading, and the pusher plate’s automatic circulation.

5. Adjustable feed speed, flexible firing time

The feed speed is freely adjustable, and the firing time can be flexibly adjusted according to product requirements. Users can set an appropriate feed speed based on the firing characteristics of different materials to achieve the best firing effect.

応用分野 (Pusher Kiln)

• Lithium-ion Battery Materials: Suitable for continuous sintering of positive electrode materials for lithium iron phosphate, ternary materials, lithium cobalt oxide, lithium manganese oxide, etc., as well as carbonization and graphitization of negative electrode materials.
• Advanced Ceramics: Suitable for batch continuous sintering of high-performance ceramics such as alumina, zirconium oxide, 窒化ケイ素, silicon carbide, aluminum nitride, 等. The extra-long furnace chamber is suitable for mass production, and temperature uniformity ≤±3℃ ensures product quality.
• Oxide Powders: Suitable for calcination, pre-calcination, and sintering of various oxide powder materials. The pusher plate continuous production mode is highly efficient and suitable for large-scale production.
• Powder Metallurgy: Suitable for continuous sintering of iron-based and copper-based powder metallurgy products; a protective atmosphere can be introduced to prevent oxidation.
• Electronic Ceramics: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, 誘電体セラミックス, PTC/NTC thermistors, MLCCs, 等.
• Magnetic Materials: Suitable for continuous sintering of magnetic materials such as soft magnetic ferrites and permanent magnetic ferrites, ensuring consistent magnetic properties through temperature uniformity.
• Catalysts and Supports: Suitable for continuous calcination and activation treatment of catalyst supports, molecular sieves, and other materials.
• Fluoride powder: Suitable for high-temperature calcination processes of fluoride powders; the furnace body’s corrosion-resistant design is suitable for the special requirements of fluoride materials.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

Pusher Kiln Frequently Asked Questions (よくある質問)

1. What is a pusher kiln?

A pusher kiln is a continuous industrial kiln that uses pushers to continuously feed materials into the kiln for firing.

2. Is it suitable for large-scale production?

Very suitable. This equipment is designed for continuous, high-volume production.

3. Is the temperature control stable?

It adopts a multi-temperature zone control system, providing high temperature control accuracy and good temperature uniformity.

4. Can the feed speed be adjusted?

はい. The pusher speed can be flexibly adjusted according to different firing processes.

5. Installation environment requirements?

Indoor installation, with minimal air convection; control room temperature 0-40℃.