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Box Furnace (Tube-Type Dual-Purpose High-Temperature Furnace)

PRODUCT PARAMETERS

  1. Tmax:1200℃
  2. Thermocouple type:K
  3. Electric heating elements:High-temperature alloy resistance wire
  4. Temperature control accuracy:±1℃
  5. Temperature Uniformity:Within ±5°C (varies by chamber dimensions)
  6. Heating Rate:Adjustable from 40°C per minute (fastest, non-linear) to 1°C per hour (slowest, non-linear)
Description
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Description

This product combines the functions of a box furnace and a tube furnace in one unit.

Box furnace and tube furnaces typically require separate configurations in traditional laboratories, which takes up space and increases costs. This product integrates both functions into one device, allowing users to flexibly switch between operating modes according to their experimental needs.

When used as a box furnace, the spacious furnace chamber is suitable for sintering and heat treatment of bulk samples, irregularly shaped parts, and batches of samples. When used as a tube furnace, it can introduce protective gases, reducing gases, or reactive gases, making it suitable for experiments involving powder materials, thin film materials, and those requiring heat treatment under specific atmospheres.

Product Features

1.Dual-Purpose Functionality, Economical and Affordable

Traditional muffle furnaces only function as box furnaces. For atmosphere experiments, a separate tube furnace is required. This product combines the functions of a box furnace and a tube furnace, performing the work of both types of furnaces.

2.Customizable Sizes, Multiple Furnace Tube Options

The length of the furnace tube heating zone and the size of the furnace chamber can be customized according to customer requirements. Furnace tubes can be selected from quartz glass tubes, high-purity corundum tubes, or various types of metal tubes depending on experimental needs.

3.Box-to-Tube Switching

The equipment is designed with a convenient switching structure. Switching from box furnace mode to tube furnace mode requires no complicated disassembly or assembly, making operation simple and quick.

4.360° Rotating Furnace Door

The furnace door can rotate 360° after opening, moving it to the side to prevent the hot furnace door from directly facing the operator, effectively preventing burns.

5.Adjustable Sealing Bolts

The furnace door features a sealing bolt design, allowing for adjustable sealing as needed. This enhances sealing during atmosphere experiments to ensure a stable atmosphere within the furnace; during normal sintering, adjustments can be made to maintain ventilation. This box furnace balances flexibility and reliability in terms of sealing performance.

6.High-Quality Lining Material

The furnace lining utilizes a multi-layered structure of high-purity alumina fiber, offering advantages such as high operating temperature, low heat storage, resistance to rapid heating and cooling, and resistance to cracking and slag shedding. Its excellent insulation properties effectively retain heat within the furnace, resulting in significantly lower energy consumption compared to traditional refractory brick muffle furnaces.

muffle furnace Standard Model (Delivery Within 7-15 days)

ModelTmax (°C)Inner dimensions WDH (mm)Outer dimensions WDH (mm)Heating Power (kW)Weight (kg)
AJ-X-A-27L1800300×300×300900×800×165015125
AJ-X-A-30L1800500×300×2001000×800×155015130
AJ-X-A-45L1800500×300×3001000×800×165018140
AJ-X-A-64L1800400×400×4001100×900×175024240
AJ-X-A-96L1800600×400×4001100×900×175030260
AJ-X-A-125L1800500×500×5001300×1000×184936300
AJ-X-A-200L1800800×500×5001300×1000×185040350
AJ-X-A-216L1800600×600×6001100×1100×200040400
AJ-X-A-270L1800900×600×5001400×1100×185055450
AJ-X-A-288L1800800×600×6001300×1100×200060480

Application Areas

  • Materials Science and Engineering:Suitable for sintering, heat treatment, and atmosphere reaction experiments of ceramic materials, metallic materials, composite materials, and nanomaterials. This box furnace combined with a tube furnace design can meet diverse heat treatment needs in materials research and development.
  • Powder Metallurgy:Suitable for the forming and sintering of metal powders and ceramic powders, as well as the reduction and oxidation treatment of powder materials. When used as a tube furnace, protective gases such as hydrogen, nitrogen, and argon, or reactive gases, can be introduced.
  • Catalyst Research:Suitable for the calcination, activation, and reduction treatment of catalyst materials. Programmable temperature control and multi-segment curve settings meet the process requirements for catalyst preparation and performance research.
  • New Energy Materials:Suitable for the heat treatment and atmosphere sintering of lithium battery positive and negative electrode materials, solid electrolytes, and solar cell materials.

Box furnace Additional Equipment

  • Lift door:Pneumatic door opening, controlled by foot pedal, with hot surface facing away from the operator.
  • Touchscreen: Multilingual menu, multiple temperature rise process curve storage, historical curve storage, and data reports (7 inches).
  • Computer Control: Controls furnace start, pause, stop, stores historical curves, sets temperature rise curves, reads temperature rise curves, sets parameters, etc.
  • Siemens PLC Control: Real-time data reading with open ports for data communication with upstream and downstream equipment.
  • Manual or automatic gas supply system
  • Observation Window: Designed on the furnace door with high-temperature-resistant quartz glass.
  • Movable Casters: Two swivel casters and two fixed casters.
  • Rapid Cooling: Achieved with a frequency inverter and centrifugal fan for programmable cooling control.
  • Quick Discharge Rack: The material rack is made of high-temperature steel, with wear-resistant heavy-duty refractory bricks on the top, enabling rapid
  • transfer of materials from the furnace to an external platform in high-temperature environments.
  • Multi-Point Temperature Control: Independent temperature control on multiple sides for improved temperature uniformity.
  • High temperature furnace chamber with multi-sided heating for very good temperature uniformity.
  • Stirring Fan: Metal stirring fan, can be linked with PLC to automatically start at designated temperature segments.
  • Independent Control Cabinet: Separate control cabinet with an extended control cable length (up to 5 meters).
  • Heat Storage Furnace Bottom: The furnace bottom sinks 50mm with a hollow design, supported by multiple vertical columns, increasing Ceramic Load-Bearing Plate and ensuring uniform heat distribution at the bottom.
  • Exhaust Gas Treatment: Adds VOC exhaust gas treatment furnace with a capacity of 40m³/H or 80m³/H.
  • Corrosion-Resistant Furnace Lining: Furnace lining material resistant to acids, alkalis, and hydrofluoric acid corrosion.
  • Heating Element Protection: Prevents contamination from powder and corrosion from volatile substances and scratch.
  • Clean Furnace Lining: Furnace lining made of ceramics, high-temperature glass, and high-temperature metals to prevent dust and volatile substances.
  • Over-temperature limiter with adjustable cutout temperature as temperature limiter to protect the furnace and load
  • Customizable charging racks according to requirements, for loading the furnace in two levels.

Company Profile

A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.

The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.

The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.

Payment Methods

TT

Shipment Methods

The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.

Box furnace/Tube-Type Dual-Purpose Furnace – Frequently Asked Questions (FAQ)

  1. Can this furnace really be used as two separate units?

Yes. The box-type furnace mode processes lumpy samples, while the tube-type furnace mode, with the furnace tubes, processes powder samples or provides atmosphere protection. They share a single temperature control system, making switching easy.

  1. How do I use the sealing bolts?

Manually tighten the bolts after closing the door. Over time, the seal may weaken; simply tighten them slightly. No tools are needed.

  1. What types of furnace tubes are available? How do I choose?

Quartz tubes: Below 1200℃, transparent for sample observation; Corundum tubes: Below 1600℃, high temperature and corrosion resistant; Metal tubes: Below 1000℃, rapid heating and cooling.

  1. Can the furnace chamber size and heating zone length be customized?

Yes. Just tell us the required dimensions and temperature when placing your order.

  1. What information is needed for customization?

Maximum temperature, furnace tube heating zone length or furnace chamber size, sample type, and whether atmosphere protection is required.

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