Hydraulic Tilting Medium-Frequency Melting Furnace

Hydraulic Tilting Medium-Frequency Melting Furnace

This hydraulic tilting medium-frequency melting furnace is a highly efficient, energy-saving, and reliable induction melting system. Utilizing medium-frequency induction heating technology, it integrates the medium-frequency power supply, transformer, capacitor compensation system, hydraulic tilting mechanism, and water-cooling system into a single unit.The equipment features a hydraulic tilting structure that enables smooth, safe, and automated pouring, significantly reducing manual labor intensity and enhancing production efficiency. By incorporating a medium-frequency isolation transformer, the output voltage is reduced to below 300V; this not only improves operational safety but also meets the application requirements for vacuum melting and specialized processes.

Product Features

1. Integrated Design: Compact and Reliable

This unit is a compact, reliable medium-frequency induction melting system that integrates a medium-frequency transformer, power supply, capacitor bank, and hydraulic tilting mechanism. Its modular structure and small footprint make it suitable for deployment in integrated systems or specialized process applications.

2. Adjustable Transformer Voltage: High Process Adaptability

Equipped with a medium-frequency transformer, the system allows for the adjustment of output voltage and coil current to suit the melting requirements of various metals. The transformer features low losses and rapid heating capabilities, making it ideal for batch or continuous operation.

3. Electrically Isolated Coil: Safe and Reliable

The coil is electrically isolated from the power grid, enhancing operational safety and reducing insulation requirements. A bare-coil design simplifies the coil structure and facilitates maintenance. The output voltage is reduced to below 300V, effectively preventing glow discharge in vacuum environments and making the system suitable for vacuum melting applications.

4. Hydraulic Tilting Mechanism: Convenient Pouring

The system features a hydraulic tilting crucible furnace structure; upon completion of the melting process, the furnace body can be tilted hydraulically for convenient pouring of the molten metal. This design is ideal for applications requiring frequent pouring, such as scrap melting, alloying, and precious metal recovery.

5. Water Cooling System: Ensures Continuous Operation

A water cooling system provides circulating cooling for the induction coil and power unit. This ensures stability and reliability during prolonged, continuous operation, making the system suitable for batch or continuous production.

Application Areas

• Metal Scrap Melting: Suitable for the recycling and melting of scrap metals such as steel, stainless steel, copper, and aluminum.
• Alloying: Suitable for the rapid melting and alloying of metal mixtures.
• Precious Metal Recovery: Suitable for melting and recovering precious metals like gold and silver.
• Vacuum Melting: Suitable for metal melting and alloy preparation in vacuum environments.
• Forging Heating: Suitable for through-heating metal bars and billets for forging.
• Mold Preheating: Suitable for preheating large molds. Features low coil turn counts and can be designed as handheld or compact units to flexibly accommodate various mold shapes.
• Quenching and Heat Treatment: Suitable for heat treatment processes such as surface quenching and through-hardening of metal components.
• Universities and Research Institutes: Suitable for experimental teaching and research projects in fields such as materials science and engineering, and metallurgical engineering.
• Industrial Enterprises: Suitable for production scenarios involving small-to-medium batch metal melting, precious metal recovery, and alloying.

Company Profile

A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.

The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.

The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.

Payment Methods

TT

Shipment Methods

The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.

Frequently Asked Questions (FAQ)

1. What are the advantages of the hydraulic tilting system?

The hydraulic tilting mechanism enables smooth, safe, and precise pouring, reducing labor intensity while minimizing safety hazards.

2. Is the equipment suitable for vacuum melting?

Yes. The equipment utilizes a medium-frequency isolation transformer design with an output voltage below 300V, effectively minimizing glow discharge in a vacuum environment.

3. Can the induction coil be customized?

Yes. Coil turns, dimensions, and structure can all be designed and manufactured according to specific crucible specifications and process requirements.

4. What type of cooling system is used?

The equipment employs a circulating water cooling system to provide continuous cooling for the power module, induction coil, and capacitor compensation system.

5. Does it support automatic control?

Yes. Options include a PLC control system, a remote control system, and an automatic hydraulic tilting function.