تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
1000°C Atmosphere-Controlled Lifting Electric Furnace for Laboratory Use
معلمات المنتج
وصف
1000℃ Atmosphere Lifting Electric Furnace
The 1000℃ atmosphere lifting electric furnace is a large-scale industrial-grade vacuum furnace/heat treating oven designed specifically for high-performance material sintering and heat treatment processes. The equipment employs an innovative dual heating system (around the sides + bottom), combined with atmosphere control and micro-positive pressure sintering technology, enabling a highly uniform and stable heat treatment process.
This equipment utilizes a lifting loading structure and an automated control system, making it suitable for large-size workpieces and mass production scenarios. It is a core furnace equipment in the fields of new energy materials, structural ceramics, and functional materials.
Lifting Electric Furnace Product Features
- Innovative Dual Heating System
This equipment employs an innovative dual heating system. The bottom of the loading platform is equipped with a high-temperature alloy resistance wire. The perimeter is protected by silicon carbide rods and quartz tubes, while the bottom is protected by resistance wire and quartz tubes, ensuring uniform heating. It features two temperature control zones (one at the bottom and one around the perimeter).
- Large-Capacity Furnace Chamber
The Lifting Electric Furnace chamber dimensions are 2000mm × 1200mm × 1000mm (length × width × height), offering a large volume suitable for heat treatment of large batches of workpieces. It is equipped with 60 330×330×20mm heating plates and 120 65×65×230mm support pillars to meet batch loading requirements.
- Electric Lifting + Electric Removal
The loading platform utilizes an electric lifting and electric removal furnace structure, enabling one-button start-up. The furnace door opens via a bottom vertical lift. The charging platform and furnace opening utilize a 3-4 layer tapered stepped soft seal, with elastic high-temperature sealing strips arranged on the steps to effectively absorb the thermal expansion of the refractory materials at the furnace opening and charging platform.
- Vacuum and Atmosphere Control System
Equipped with an air intake system (8 air inlets around the lower side walls, centralized on a single main pipeline, equipped with 2 flow meters, allowing control of each air inlet switch according to the heating program) and an air outlet (DN40 flange at the top of the Lifting Electric Furnace). Fluororubber O-rings (temperature resistance below 260℃) are used, providing excellent sealing performance.
- Micro-positive Pressure Control and Automatic Exhaust
Equipped with a digital display pressure transmitter (0-5000Pa), enabling micro-positive pressure sintering. Automatic exhaust occurs when the pressure exceeds the set value and automatically shuts off when it falls below the set value. Safety protection automatically shuts off the air inlet valve when the maximum set limit is exceeded, ensuring process safety.
- High-quality refractory materials
Made from vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow spherical panels, ensuring both thermal insulation and load-bearing performance.
| درجة حرارة | 1000درجه مئوية |
| أبعاد الغرفة | L×W×H: 2000mm×1200mm×1000mm |
| الجهد االكهربى | 380V 50Hz / 180KW |
| عنصر قياس درجة الحرارة | Thermocouple type K, measuring range 0-1200℃ |
| عنصر التسخين + Installation Location | Silicon carbide rods around the four sides with quartz tube protection; bottom resistance wire with quartz tube protection |
| دقة التحكم في درجة الحرارة | 2-zone temperature control: one zone at the bottom, one zone around the four sides |
| توحيد درجة حرارة الفرن | ±5℃ (اعتمادا على حجم الغرفة) |
| Temperature Control System | Equipped with 10-inch touch screen for centralized control. Temperature controller uses high-precision 50-segment temperature control. Touch screen can store 15 sintering curves. PLC adopts international class one (brand: Siemens). Power regulator adopts integrated type (Sichuan Enjee) with multiple control modes such as constant current, constant voltage, constant power, and can communicate voltage, حاضِر, and power. |
| Sintering Plates | Furnace equipped with 60 sintering plates 330×330×20 and 120 supports 65×65×230 |
| Electrical Protection | Uses integrated modular control unit with accurate control precision. Designed with dual-loop control and dual-loop protection, including protection against overshoot, overregulation, underregulation, الحرارية المكسورة, خسارة المرحلة, الجهد الزائد, التيار الزائد, على درجة الحرارة, ردود الفعل الحالية, and soft start. |
| معدل التدفئة | Heating rate freely adjustable: maximum heating rate 0.1-10℃ per minute; minimum heating rate 1℃ per hour (1℃/h) |
| Air Intake / Exhaust | Air intake: 8 ports around the lower sidewall connected to one main pipeline, equipped with 2 flow meters to control each intake port according to heating program. Exhaust port: DN40 flange at the top of the furnace chamber. |
| التحكم في الضغط | Equipped with digital pressure transmitter 0-5000Pa. Achieves micro-positive pressure sintering process: automatically exhausts when pressure exceeds set value; automatically closes when below set value. Safety protection: automatically closes intake valve when exceeding maximum set limit. |
| جسم الفرن | Furnace body O-ring uses fluororubber resistant to 260℃. Seals processed by CNC machine tools through polishing, grinding, pickling, phosphating, powder coating, high-temperature baking, إلخ. Novel and beautiful appearance. Features oxidation resistance, acid/alkali resistance, corrosion resistance, مقاومة درجات الحرارة العالية, and easy cleaning. |
| Loading Platform Lifting + Loading/Unloading | Furnace door electric lifting + electric removal of furnace body, one-key start available. |
| Loading Platform and Furnace Mouth Connection | Furnace door opening method: bottom vertical lifting. 3-4 layers of tapered step soft seal between loading platform and furnace mouth. Elastic high-temperature sealing strips arranged on the steps, which can effectively absorb the expansion of the refractory material at the furnace mouth and loading platform. |
| مادة حرارية | Made of vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow sphere plates, ensuring both thermal insulation performance and refractoriness. |
Lifting Electric Furnace Application Areas
- High-Performance Material Heat Treatment: مناسبة للتليين, التطبيع, هدأ, quenching, and other heat treatment processes for various high-performance metal materials and alloys, improving their mechanical properties.
- Vacuum/Atmosphere Sintering: Suitable for batch sintering of advanced ceramics, cemented carbides, and powder metallurgy products under vacuum or protective atmosphere, improving density and performance consistency.
- Lithium-ion Battery Materials: Suitable for batch sintering and heat treatment of positive and negative electrode materials for lithium-ion batteries; a protective atmosphere can be introduced to prevent material oxidation.
- Rare Earth Materials: Suitable for high-temperature reaction treatments such as reduction and nitriding of rare earth oxides and rare earth metal powders.
- Aerospace Components: Suitable for high-temperature heat treatment processes of key components such as aerospace high-temperature alloys and titanium alloys.
- Mold Manufacturing: مناسبة للتبريد, هدأ, and annealing of large molds, improving mold hardness and wear resistance.
- Research Institutes and Laboratories: Suitable for heat treatment of large-size samples and research projects in materials science, الهندسة المعدنية, and other related fields.
- Mass production in industrial and mining enterprises: Suitable for large-scale heat treatment production in industries such as machinery manufacturing, auto parts, and hardware tools.
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
Lifting Electric Furnace Frequently Asked Questions (التعليمات)
- What is this furnace used for?
It is used for batch sintering and heat treatment of high-performance materials under a protected atmosphere.
- Is this equipment a vacuum furnace?
This equipment is an atmosphere/micro-positive pressure controlled furnace, possessing atmosphere control capabilities similar to a vacuum furnace.
- What are the advantages of dual heating?
Simultaneous heating from the bottom and sides significantly improves temperature uniformity and avoids localized temperature differences.
- Can it operate automatically?
نعم. The equipment supports PLC program control, enabling fully automatic heating, عقد, and cooling processes.
- Is it easy to operate?
نعم. A 10-inch touchscreen + Siemens PLC allows for one-button start and can store 15 sintering curves.
