லுயோயாங் அன்ஜிங் நுண்ணறிவு உபகரணங்கள் உயர் வெப்பநிலை மின்சார உலைகளில் உலகளாவிய முன்னணியில் உள்ளன
1000°C Atmosphere-Controlled Lifting Electric Furnace for Laboratory Use
தயாரிப்பு அளவுருக்கள்
விளக்கம்
1000℃ Atmosphere Lifting Electric Furnace
The 1000℃ atmosphere lifting electric furnace is a large-scale industrial-grade vacuum furnace/heat treating oven designed specifically for high-performance material sintering and heat treatment processes. The equipment employs an innovative dual heating system (around the sides + bottom), combined with atmosphere control and micro-positive pressure sintering technology, enabling a highly uniform and stable heat treatment process.
This equipment utilizes a lifting loading structure and an automated control system, making it suitable for large-size workpieces and mass production scenarios. It is a core furnace equipment in the fields of new energy materials, structural ceramics, and functional materials.
Lifting Electric Furnace Product Features
- Innovative Dual Heating System
This equipment employs an innovative dual heating system. The bottom of the loading platform is equipped with a high-temperature alloy resistance wire. The perimeter is protected by silicon carbide rods and quartz tubes, while the bottom is protected by resistance wire and quartz tubes, ensuring uniform heating. It features two temperature control zones (one at the bottom and one around the perimeter).
- Large-Capacity Furnace Chamber
The Lifting Electric Furnace chamber dimensions are 2000mm × 1200mm × 1000mm (length × width × height), offering a large volume suitable for heat treatment of large batches of workpieces. It is equipped with 60 330×330×20mm heating plates and 120 65×65×230mm support pillars to meet batch loading requirements.
- Electric Lifting + Electric Removal
The loading platform utilizes an electric lifting and electric removal furnace structure, enabling one-button start-up. The furnace door opens via a bottom vertical lift. The charging platform and furnace opening utilize a 3-4 layer tapered stepped soft seal, with elastic high-temperature sealing strips arranged on the steps to effectively absorb the thermal expansion of the refractory materials at the furnace opening and charging platform.
- Vacuum and Atmosphere Control System
Equipped with an air intake system (8 air inlets around the lower side walls, centralized on a single main pipeline, equipped with 2 flow meters, allowing control of each air inlet switch according to the heating program) and an air outlet (DN40 flange at the top of the Lifting Electric Furnace). Fluororubber O-rings (temperature resistance below 260℃) are used, providing excellent sealing performance.
- Micro-positive Pressure Control and Automatic Exhaust
Equipped with a digital display pressure transmitter (0-5000Pa), enabling micro-positive pressure sintering. Automatic exhaust occurs when the pressure exceeds the set value and automatically shuts off when it falls below the set value. Safety protection automatically shuts off the air inlet valve when the maximum set limit is exceeded, ensuring process safety.
- High-quality refractory materials
Made from vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow spherical panels, ensuring both thermal insulation and load-bearing performance.
| Temperature | 1000℃ |
| Chamber Dimensions | L×W×H: 2000mm×1200mm×1000mm |
| Voltage | 380V 50Hz / 180KW |
| வெப்பநிலை அளவிடும் உறுப்பு | Thermocouple type K, measuring range 0-1200℃ |
| வெப்பமூட்டும் உறுப்பு + Installation Location | Silicon carbide rods around the four sides with quartz tube protection; bottom resistance wire with quartz tube protection |
| வெப்பநிலை கட்டுப்பாட்டு துல்லியம் | 2-zone temperature control: one zone at the bottom, one zone around the four sides |
| Furnace Temperature Uniformity | ±5℃ (depending on chamber size) |
| Temperature Control System | Equipped with 10-inch touch screen for centralized control. Temperature controller uses high-precision 50-segment temperature control. Touch screen can store 15 sintering curves. PLC adopts international class one (brand: Siemens). Power regulator adopts integrated type (Sichuan Enjee) with multiple control modes such as constant current, constant voltage, constant power, and can communicate voltage, தற்போதைய, and power. |
| Sintering Plates | Furnace equipped with 60 sintering plates 330×330×20 and 120 supports 65×65×230 |
| Electrical Protection | Uses integrated modular control unit with accurate control precision. Designed with dual-loop control and dual-loop protection, including protection against overshoot, overregulation, underregulation, broken thermocouple, கட்ட இழப்பு, அதிக மின்னழுத்தம், அதிக மின்னோட்டம், அதிக வெப்பநிலை, தற்போதைய கருத்து, and soft start. |
| வெப்ப விகிதம் | Heating rate freely adjustable: maximum heating rate 0.1-10℃ per minute; minimum heating rate 1℃ per hour (1℃/h) |
| Air Intake / Exhaust | Air intake: 8 ports around the lower sidewall connected to one main pipeline, equipped with 2 flow meters to control each intake port according to heating program. Exhaust port: DN40 flange at the top of the furnace chamber. |
| Pressure Control | Equipped with digital pressure transmitter 0-5000Pa. Achieves micro-positive pressure sintering process: automatically exhausts when pressure exceeds set value; automatically closes when below set value. Safety protection: automatically closes intake valve when exceeding maximum set limit. |
| உலை உடல் | Furnace body O-ring uses fluororubber resistant to 260℃. Seals processed by CNC machine tools through polishing, அரைக்கும், ஊறுகாய், பாஸ்பேட்டிங், powder coating, உயர் வெப்பநிலை பேக்கிங், முதலியன. Novel and beautiful appearance. Features oxidation resistance, acid/alkali resistance, corrosion resistance, high temperature resistance, மற்றும் எளிதாக சுத்தம். |
| Loading Platform Lifting + Loading/Unloading | Furnace door electric lifting + electric removal of furnace body, one-key start available. |
| Loading Platform and Furnace Mouth Connection | Furnace door opening method: bottom vertical lifting. 3-4 layers of tapered step soft seal between loading platform and furnace mouth. Elastic high-temperature sealing strips arranged on the steps, which can effectively absorb the expansion of the refractory material at the furnace mouth and loading platform. |
| Refractory Material | Made of vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow sphere plates, ensuring both thermal insulation performance and refractoriness. |
Lifting Electric Furnace Application Areas
- High-Performance Material Heat Treatment: அனீலிங் செய்வதற்கு ஏற்றது, normalizing, tempering, quenching, and other heat treatment processes for various high-performance metal materials and alloys, improving their mechanical properties.
- Vacuum/Atmosphere Sintering: Suitable for batch sintering of advanced ceramics, cemented carbides, and powder metallurgy products under vacuum or protective atmosphere, improving density and performance consistency.
- Lithium-ion Battery Materials: Suitable for batch sintering and heat treatment of positive and negative electrode materials for lithium-ion batteries; a protective atmosphere can be introduced to prevent material oxidation.
- Rare Earth Materials: Suitable for high-temperature reaction treatments such as reduction and nitriding of rare earth oxides and rare earth metal powders.
- Aerospace Components: Suitable for high-temperature heat treatment processes of key components such as aerospace high-temperature alloys and titanium alloys.
- Mold Manufacturing: Suitable for quenching, tempering, and annealing of large molds, improving mold hardness and wear resistance.
- Research Institutes and Laboratories: Suitable for heat treatment of large-size samples and research projects in materials science, metallurgical engineering, and other related fields.
- Mass production in industrial and mining enterprises: Suitable for large-scale heat treatment production in industries such as machinery manufacturing, auto parts, and hardware tools.
நிறுவனத்தின் சுயவிவரம்
வெப்ப சிகிச்சை தொழில்நுட்ப சேவைகளில் நிபுணத்துவம் பெற்ற ஒரு தொழில்முறை நிறுவனம் மற்றும் ஆர்&டி, உற்பத்தி, மற்றும் உயர் வெப்பநிலை மின்சார உலைகளின் விற்பனை.
-100℃ முதல் 2600℃ வரையிலான முழு வெப்பநிலை வரம்பை உள்ளடக்கிய உயர் வெப்பநிலை மின்சார உலைகளை உருவாக்குவதில் நிறுவனம் கவனம் செலுத்துகிறது.. அதன் தயாரிப்புகளில் சோதனை மின்சார உலைகள் அடங்கும், வெற்றிட வளிமண்டல உலைகள், தொழில்துறை சூளைகள், மற்றும் நடுத்தர அதிர்வெண் தூண்டல் வெப்பமூட்டும் உபகரணங்கள். முக்கிய தயாரிப்புகளில் பெட்டி உலைகள் அடங்கும், குழாய் உலைகள், தூக்கும் உலைகள், pusher சூளைகள், போகி உலைகள், சுழலும் உலைகள், சுரங்கப்பாதை சூளைகள், மற்றும் பல்வேறு சிறப்பு நடுத்தர அதிர்வெண் உலைகள்.
நிறுவனம் தொழில்நுட்ப கண்டுபிடிப்புகளை கடைபிடிக்கிறது மற்றும் ISO9001 மற்றும் EU CE சான்றிதழ்களில் தேர்ச்சி பெற்றுள்ளது.. அது சொந்தம் 21 பதிவு செய்யப்பட்ட வர்த்தக முத்திரைகள், 29 காப்புரிமைகள், மற்றும் 27 மென்பொருள் பதிப்புரிமை.
பணம் செலுத்தும் முறைகள்
TT
ஏற்றுமதி முறைகள்
மின்சார உலை மூன்று அடுக்குகளில் தொகுக்கப்பட்டுள்ளது: முதலில் நுரை காகிதத்தில் மூடப்பட்டிருக்கும், பின்னர் பிளாஸ்டிக் படத்தில் மூடப்பட்டிருக்கும், இறுதியாக ஒரு மரப்பெட்டியில் நிரம்பியது.
Lifting Electric Furnace Frequently Asked Questions (அடிக்கடி கேட்கப்படும் கேள்விகள்)
- What is this furnace used for?
It is used for batch sintering and heat treatment of high-performance materials under a protected atmosphere.
- Is this equipment a vacuum furnace?
This equipment is an atmosphere/micro-positive pressure controlled furnace, possessing atmosphere control capabilities similar to a vacuum furnace.
- What are the advantages of dual heating?
Simultaneous heating from the bottom and sides significantly improves temperature uniformity and avoids localized temperature differences.
- Can it operate automatically?
ஆம். The equipment supports PLC program control, enabling fully automatic heating, வைத்திருக்கும், and cooling processes.
- Is it easy to operate?
ஆம். A 10-inch touchscreen + Siemens PLC allows for one-button start and can store 15 sintering curves.
