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FT High-Temperature Ceramic Fiber Veneer Blocks

説明
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説明

FT High-Temperature Ceramic Fiber Facing Blocks

High-temperature ceramic fiber facing blocks are refractory and heat-insulating components made from high-purity ceramic fibers (such as polycrystalline mullite fibers) through a special process of processing, cutting, and compression. The product contains no binders or other components and possesses excellent elasticity and flexibility. Even when subjected to prolonged high temperatures in oxidizing, neutral, or slightly reducing atmospheres, it retains its original toughness, strength, softness, and fiber structure. The facing blocks can be bonded to backing refractory materials (such as refractory bricks, refractory castables, or fiber modules) using ceramic fiber putty or adhesive. Installation is simple and can be used for rapid repair of old kiln linings and for the hot face lining of newly designed furnaces.

製品の特徴

  1. Pure Inorganic Material, No Binders

The product contains no organic binders or other corrosive substances. It is smokeless and odorless under both high and low temperature conditions, and its performance is stable and reliable.

  1. Excellent Elasticity and Flexibility

Compressed and molded using a special process, it possesses excellent elasticity and flexibility. After installation, its expansion compensates for furnace lining shrinkage, resulting in a seamless lining and improved thermal insulation performance.

  1. 低い熱伝導率, Significant Energy Saving Effect

With low heat storage and low thermal conductivity, it provides excellent thermal insulation and is one of the most advanced, lightweight, and energy-efficient fiber lining materials used in industrial kilns.

  1. Excellent Thermal Stability and Thermal Shock Resistance

It can withstand drastic temperature changes without cracking or peeling, making it suitable for thermal environments with frequent temperature rises and falls.

  1. Excellent Chemical Stability and Resistance to Airflow Erosion

It is resistant to chemical corrosion and airflow erosion, maintaining the integrity of its fiber structure even after long-term use at high temperatures.

FT High-Temperature Ceramic Fiber Facing Blocks
ItemAJ-F-1100AJ-F-1300AJ-F-1450AJ-F-1600AJ-F-1700AJ-F-1700A
マックス. Service Temperature(℃)110013001450160017001700
カテゴリ高純度High-aluminaZirconia-containingPolycrystallinePolycrystallinePolycrystalline
Al₂O₃(%)≥ 45≥ 54≥ 36≥ 72≥ 80≥ 95
SiO₂(%)≥ 52≥ 46≥ 48≥ 28≥ 20≥ 5
Al₂O₃ + SiO₂(%)≥ 98≥ 99—≥ 99.5≥ 99.5≥ 99.5
Fe₂O₃(%)≤ 0.8≤ 0.2≤ 0.1———
ZrO₂(%)——≥ 15———
Fiber Length(mm)———20 ~ 10020 ~ 10020 ~ 100
Avg. Single Fiber Tensile Strength(MPa)———≥ 800≥ 800≥ 500
Avg. Diameter(μm)2 ~ 42 ~ 43 ~ 543.93.7
Slag-ball Content(>0.212mm)(%)≤ 22≤ 20≤ 18≤ 1≤ 1≤ 1
PackagingWoven bagWoven bagWoven bagCarton, NW 3kg/boxCarton, NW 3kg/boxCarton, NW 3kg/box

Product Application Areas

  • Rapid Repair of Old Kiln Linings: Can be adhered to the surface of refractory bricks, refractory castables, or fiber modules for rapid repair of damaged kiln linings.
  • Industrial Kiln Hot Surface Linings: Used for bonding the hot surface linings of various high-temperature industrial kilns, offering exceptional thermal insulation performance.
  • 鉄鋼冶金産業: Heating furnaces, soaking furnaces, 熱処理炉, ladle covers, 等.
  • 石油化学産業: Cracking furnaces, conversion furnaces, flues, 等.
  • Ceramics and Building Materials Industry: Working lining materials and furnace door/cover sealing materials for rapid firing kilns, shuttle kilns, トンネル窯, roller kilns, 等.
  • High-Temperature Fire Barriers and Expansion Joint Fillers: Thermal insulation materials for kiln doors, kiln cars, expansion joints, 等.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は 3 層で梱包されています。: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

  1. What is the difference between facing blocks, folded blocks, and modules?

Facing blocks are made by cutting and stacking fiber blankets, typically without anchors, and are bonded to the backing material with adhesive. They are mainly used for repairing old kilns and for hot-face cladding. Folded blocks and modules contain anchors and are fixed to the furnace shell steel plate by welding.

  1. Does the product contain organic binders? Will it smoke at high temperatures?

The product does not contain any organic binders or other components. It does not smoke or emit any odor at high temperatures, making it safe and environmentally friendly.

  1. How are facing blocks installed and fixed?

Ceramic fiber-specific adhesive or high-temperature mortar can be used to adhere the facing blocks to the surface of the backing refractory material (such as refractory bricks, castables, or fiber modules). The installation method is simple.

  1. What is the shrinkage rate of the product at high temperatures?

The heating wire has a low shrinkage rate. Taking the 1400-grade product as an example, the shrinkage is ≤1.1% under 1400℃×24h conditions, 優れた寸法安定性を示します.

  1. Does the product support customized sizes?

はい. The standard facing block size is 300×300×50/75mm, and the module size is 300×300×150~300mm. Other sizes can also be customized according to customer requirements.

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