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Medium-Frequency Induction Heating Power Supply

製品パラメータ

  1. Applicable to:Metals
  2. Operation method:smelting
  3. Type:Medium-frequency Electric Furnace
  4. Smelting Process:Pyrometallurgical Smelting
  5. Lining type:Alkaline
  6. Maximum temperature:2000℃
説明
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説明

Medium-Frequency Induction Heating Power Supply

The medium-frequency induction heating power supply is industrial equipment designed based on the principle of electromagnetic induction for rapid, efficient heating. It offers customizable output power ranging from 15 kW to 160 kW and an output voltage of 70–200 V. The system utilizes advanced IGBT/MOSFET series resonant inverter technology to convert standard line-frequency power into medium-frequency current (1–20 kHz). inducing eddy currents within the metal workpiece and causing rapid heating. Compared to high-frequency induction heating, medium-frequency heating offers greater current penetration depth and superior heat penetration capabilities.

製品の特徴

  1. Customizable Power Output (15–160 kW)

The equipment offers customizable output power ranging from 15 kW to 160 kW and an output voltage of 70–200 V, meeting heating requirements for metal workpieces of various sizes and materials.

  1. Deep Penetration for Large Workpieces

With a frequency range of 1–10 kHz, the current penetration depth reaches 1–10 mm. This offers greater penetration depth compared to high-frequency heating, making it ideal for processing large-volume or thick-walled metal workpieces.

  1. Vacuum Heating with Glow Discharge Prevention

This equipment is specifically designed for heating applications in vacuum environments. Through optimized design and insulation measures (such as high-temperature tape, ceramic paste, varnish, or shielded housings), it effectively prevents coil glow discharge in a vacuum.

  1. High-Efficiency, Stable IGBT Series-Resonant Inverter

Utilizing a series-resonant inverter topology based on IGBT/MOSFET technology, the system converts mains frequency power (50/60 Hz) into medium-frequency power (1–20 kHz). Operating at the resonant point maximizes energy transfer efficiency while minimizing losses.

  1. High Application Flexibility

Suitable for a wide range of industrial processes, including melting, shrink fitting, 焼結, forging, spraying, annealing, and surface hardening. Custom induction coils can be designed for specific workpiece shapes, ensuring flexible adaptation to diverse production needs.

Medium-Frequency Induction Heating Power Supply

Technical Highlights

Feature説明
1. Power StructureSeries-resonant inverter topology using IGBT/MOSFET technology
2. 周波数範囲1–20 kHz, ideal for forging, melting, annealing, surface hardening
3. Capacitor BoxProvides capacitive compensation for inductive load, improves power factor
4. Induction CoilActs as both inductor and heating element, typically made from 3–10m copper tubing
5. High EfficiencyOperates at resonance point for maximum energy transfer and minimal losses
6. Compact SystemIntegrated MF power + capacitor + coil makes it easy to deploy and maintain
7. Application FlexibilitySuitable for melting, hot fitting, 焼結, forging, spraying & more

応用分野

  • Through-heating of large workpieces: Suitable for the bulk through-heating of large metal workpieces such as steel billets, bars, and forgings.
  • Metal melting: Suitable for medium-frequency induction melting of metals including cast iron, steel, 銅, アルミニウム, zinc, and precious metals (金, 銀, 白金).
  • Metal heat treatment: Suitable for heat treatment processes such as annealing, tempering, quenching and tempering, and surface hardening of metal workpieces.
  • Vacuum heating: Suitable for processes requiring strict atmospheric control, such as vacuum melting, vacuum brazing, and vacuum annealing.
  • Thermal assembly: Suitable for heating components—such as bearings, gears, and couplings—for thermal assembly.
  • 大学および研究機関: Suitable for experimental teaching and research projects involving metal melting and heat treatment in fields such as materials science and engineering, metallurgical engineering, and mechanical engineering.
  • 産業企業: Suitable for production scenarios involving small-batch metal melting, component heat treatment, and thermal assembly.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

  1. What is the difference between medium-frequency and high-frequency heating?

Medium-frequency heating operates at a lower frequency and offers greater current penetration depth, making it suitable for large workpieces and through-heating; high-frequency heating is better suited for rapid surface heating and shallow heat treatment.

  1. Can the equipment power output be customized?

はい.

  1. 誘導コイルはカスタマイズできますか?

はい. The coil shape, 寸法, number of turns, and cooling method can all be professionally designed to meet specific workpiece requirements.

  1. Does the equipment require a cooling system?

はい. The medium-frequency power supply, capacitors, and induction coil all require a circulating water cooling system to ensure stable operation and extend the equipment’s service life.

  1. What safety protection features does the equipment have?

Standard features include over-current protection, over-voltage protection, water-shortage protection, over-temperature protection, and fault alarm functions, ensuring safe and reliable equipment operation.

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