Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
90 kW中周波溶解炉
製品パラメータ
説明
90kW中周波溶解炉
This 90kW medium-frequency melting furnace utilizes IGBT power components and medium-frequency induction heating technology, offering an output frequency range of 1–20 kHz that can be flexibly matched to workpiece dimensions and required heating depths. Featuring a series-resonant inverter topology—comprising a medium-frequency power supply, a compensation capacitor bank, and a custom induction coil—the system offers rapid heating, 高い熱効率, 低エネルギー消費, and stable operation.
Compared to traditional thyristor-based medium-frequency equipment, this 90kW furnace employs IGBT inverter technology to reduce energy consumption by over 20% and supports continuous operation at 100% 負荷. It is particularly well-suited for applications such as metal melting, forging, heat treatment, thermal assembly, and scientific research.
製品の特徴
- IGBT Power Devices for High Efficiency and Energy Savings
Utilizing IGBT power devices and a dual-control converter technology based on parallel resonance, the system allows for independent control of power and frequency conversion. Compared to traditional SCR-based medium-frequency equipment, it offers energy savings of over 20% and maintains an exceptionally high power factor and power supply efficiency across the entire power range. Its compact and lightweight design makes it ideal for use in factories, schools, and research institutions.
- 100% Duty Cycle for Robust Continuous Operation
The equipment is designed for a 100% デューティサイクル, supporting continuous full-load operation over extended periods. It utilizes IGBT switching devices and amorphous inductors to form a high-frequency chopping circuit for power regulation.
- Wide Frequency Range to Meet Diverse Heat Penetration Needs
With a frequency range of 1–20 kHz, the system can be matched to the specific dimensions of the workpiece or the required depth of heat penetration, offering broad application versatility. Medium-frequency heating provides deep penetration, making it suitable for the through-heating of large metal workpieces in processes such as melting, deep heating, and forging.
- LC Series Resonance for Efficient Energy Transfer
The system operates on the principle of LC series resonance, where the induction coil (L) and capacitor bank (C) form a resonant circuit. In the resonant state, impedance is minimized and current is maximized, enabling efficient energy transfer to the workpiece via eddy current heating.
| Feature | 説明 |
|---|---|
| 1. Power Structure | Series-resonant inverter topology using IGBT/MOSFET technology |
| 2. 周波数範囲 | 1–20 kHz, ideal for forging, melting, annealing, surface hardening |
| 3. Capacitor Box | Provides capacitive compensation for inductive load, improves power factor |
| 4. Induction Coil | Acts as both inductor and heating element, typically made from 3–10m copper tubing |
| 5. High Efficiency | Operates at resonance point for maximum energy transfer and minimal losses |
| 6. Compact System | Integrated MF power + capacitor + coil makes it easy to deploy and maintain |
| 7. Application Flexibility | Suitable for melting, hot fitting, 焼結, forging, spraying & more |
応用分野
- Metal Melting: Suitable for medium-frequency induction melting of cast iron, steel, 銅, アルミニウム, zinc, and precious metals (金, 銀, 白金). The 90kW power output is compatible with small-to-medium capacity melting furnaces, making it ideal for both industrial production and scientific research.
- Metal Heat Treatment: Suitable for processes such as annealing, tempering, quenching and tempering, and surface hardening. The adjustable frequency range (1–20 kHz) accommodates workpieces of various sizes and materials.
- Thermal Assembly: Suitable for heating components—such as bearings, gears, and couplings—for thermal assembly. It offers precise localized heating and minimizes the heat-affected zone on the base material.
- 鍛造加熱: Suitable for through-heating metal rods and billets for forging. It ensures uniform heating throughout the workpiece and minimizes oxidation and material loss.
- 産業企業: Suitable for production scenarios involving small-batch metal melting, component heat treatment, and thermal assembly.
- 大学および研究機関: Suitable for experimental teaching and research projects in fields such as materials science and engineering and metallurgical engineering. Its compact size makes it ideal for laboratory use.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What metals can the 90kW medium-frequency melting furnace melt?
The equipment is suitable for melting steel, 鉄, ステンレス鋼, 銅, アルミニウム, brass, bronze, 金, 銀, and various non-ferrous metals and alloys.
- What is the operating frequency of the equipment?
The standard operating frequency range is 1–20 kHz; the system automatically matches the optimal frequency based on workpiece dimensions and process requirements.
- What are the advantages compared to traditional thyristor-based medium-frequency furnaces?
IGBT medium-frequency melting furnaces offer advantages such as over 20% energy savings, rapid response, high power factor, compact size, easy maintenance, and stable operation.
- Does the equipment support continuous operation?
はい. Utilizing advanced inverter control technology, the equipment supports 100% duty cycle continuous operation, meeting the demands of industrial-scale continuous production.
- 誘導コイルはカスタマイズできますか?
はい. Coil dimensions, shape, number of turns, and heating zones can be custom-designed to meet specific workpiece specifications and process requirements.
