Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
90 kW Medium-Frequency Melting Furnace
제품 매개변수
설명
90kW Medium-Frequency Melting Furnace
This 90kW medium-frequency melting furnace utilizes IGBT power components and medium-frequency induction heating technology, offering an output frequency range of 1–20 kHz that can be flexibly matched to workpiece dimensions and required heating depths. Featuring a series-resonant inverter topology—comprising a medium-frequency power supply, a compensation capacitor bank, and a custom induction coil—the system offers rapid heating, 높은 열효율, 낮은 에너지 소비, and stable operation.
Compared to traditional thyristor-based medium-frequency equipment, this 90kW furnace employs IGBT inverter technology to reduce energy consumption by over 20% and supports continuous operation at 100% load. It is particularly well-suited for applications such as metal melting, 단조, 열처리, thermal assembly, and scientific research.
제품특징
- IGBT Power Devices for High Efficiency and Energy Savings
Utilizing IGBT power devices and a dual-control converter technology based on parallel resonance, the system allows for independent control of power and frequency conversion. Compared to traditional SCR-based medium-frequency equipment, it offers energy savings of over 20% and maintains an exceptionally high power factor and power supply efficiency across the entire power range. Its compact and lightweight design makes it ideal for use in factories, schools, and research institutions.
- 100% Duty Cycle for Robust Continuous Operation
The equipment is designed for a 100% duty cycle, supporting continuous full-load operation over extended periods. It utilizes IGBT switching devices and amorphous inductors to form a high-frequency chopping circuit for power regulation.
- Wide Frequency Range to Meet Diverse Heat Penetration Needs
With a frequency range of 1–20 kHz, the system can be matched to the specific dimensions of the workpiece or the required depth of heat penetration, offering broad application versatility. Medium-frequency heating provides deep penetration, making it suitable for the through-heating of large metal workpieces in processes such as melting, deep heating, and forging.
- LC Series Resonance for Efficient Energy Transfer
The system operates on the principle of LC series resonance, where the induction coil (엘) and capacitor bank (기음) form a resonant circuit. In the resonant state, impedance is minimized and current is maximized, enabling efficient energy transfer to the workpiece via eddy current heating.
| Feature | 설명 |
|---|---|
| 1. Power Structure | Series-resonant inverter topology using IGBT/MOSFET technology |
| 2. Frequency Range | 1–20 kHz, ideal for forging, melting, 가열 냉각, surface hardening |
| 3. Capacitor Box | Provides capacitive compensation for inductive load, improves power factor |
| 4. Induction Coil | Acts as both inductor and heating element, typically made from 3–10m copper tubing |
| 5. 고효율 | Operates at resonance point for maximum energy transfer and minimal losses |
| 6. Compact System | Integrated MF power + capacitor + coil makes it easy to deploy and maintain |
| 7. Application Flexibility | Suitable for melting, hot fitting, 소결, 단조, spraying & more |
응용분야
- Metal Melting: Suitable for medium-frequency induction melting of cast iron, steel, 구리, 알류미늄, zinc, and precious metals (gold, silver, platinum). The 90kW power output is compatible with small-to-medium capacity melting furnaces, making it ideal for both industrial production and scientific research.
- 금속 열처리: Suitable for processes such as annealing, 템퍼링, quenching and tempering, and surface hardening. The adjustable frequency range (1–20 kHz) accommodates workpieces of various sizes and materials.
- Thermal Assembly: Suitable for heating components—such as bearings, gears, and couplings—for thermal assembly. It offers precise localized heating and minimizes the heat-affected zone on the base material.
- Forging Heating: Suitable for through-heating metal rods and billets for forging. It ensures uniform heating throughout the workpiece and minimizes oxidation and material loss.
- Industrial Enterprises: Suitable for production scenarios involving small-batch metal melting, component heat treatment, and thermal assembly.
- Universities and Research Institutes: Suitable for experimental teaching and research projects in fields such as materials science and engineering and metallurgical engineering. Its compact size makes it ideal for laboratory use.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- What metals can the 90kW medium-frequency melting furnace melt?
The equipment is suitable for melting steel, iron, 스테인레스 스틸, 구리, 알류미늄, brass, bronze, gold, silver, and various non-ferrous metals and alloys.
- What is the operating frequency of the equipment?
The standard operating frequency range is 1–20 kHz; the system automatically matches the optimal frequency based on workpiece dimensions and process requirements.
- What are the advantages compared to traditional thyristor-based medium-frequency furnaces?
IGBT medium-frequency melting furnaces offer advantages such as over 20% energy savings, rapid response, high power factor, compact size, easy maintenance, and stable operation.
- Does the equipment support continuous operation?
예. Utilizing advanced inverter control technology, the equipment supports 100% duty cycle continuous operation, meeting the demands of industrial-scale continuous production.
- Can the induction coil be customized?
예. Coil dimensions, 모양, number of turns, and heating zones can be custom-designed to meet specific workpiece specifications and process requirements.
