Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
1400GA Rotary Furnace and Tilting Tubular Electric Furnace for Laboratory Heat Treatment
제품 매개변수
설명
1400℃ Three-Zone Rotary Tubular Furnace
This is a high-end, custom-designed Tubular Rotary Furnace that combines rotation, tilting, and multi-zone independent temperature control technologies. It is suitable for high-temperature processing and reaction experiments of powder and granular materials. The equipment also features atmosphere control and vacuum functions, making it an advanced experimental and production device that integrates the advantages of both Tubular and Vacuum Furnaces.
Through the rotation and tilting design of the furnace tubes, the equipment achieves uniform agitation of materials during the heating process, effectively improving reaction efficiency and material consistency. It is widely used in high-end fields such as new energy materials, metallurgy, 나노재료.
Rotary Furnace Product Features
- Three Independent Temperature Zones, Long Constant Temperature Zone
This equipment is a 1400℃ three-zone rotatable and tiltable tube furnace/rotary furnace. The heating zone is 1300mm long and has three independently controllable temperature zones, each ensuring the constant temperature zone length meets process requirements. The furnace temperature uniformity is ±3℃, suitable for uniform heat treatment of long materials.
- Excellent Furnace Tube Material, High Temperature and Corrosion Resistant
The outer tube is made of recrystallized silicon carbide (D200×1900mm), which has advantages such as high temperature resistance, 내식성, and high strength. The inner tube is a quartz tube (60mm diameter at both ends, 180×1300mm diameter in the middle, total length 1950mm), suitable for dynamic heat treatment of powder and granular materials.
- Automatic Rotation, 조정 가능한 속도
Using mechanical bearing drive, the furnace tube can rotate automatically, with a stepless adjustable rotation speed of 0-5r/min. The material tumbles and rises continuously within the furnace tubes, ensuring uniform heating and preventing localized overheating or uneven sintering. This is particularly suitable for dynamic heat treatment of powdered and granular materials.
- Electric Tilting, Adjustable Angle
The furnace body can be electrically tilted from 0-20 degrees, with the angle freely adjustable. Combined with the rotation function, continuous material feeding and discharging is possible, suitable for small-batch continuous production. The tilt angle and rotation speed can be flexibly set according to process requirements.
- Complete Vacuum and Atmosphere System
Equipped with a direct-drive bipolar vacuum pump (2L/S) and a digital vacuum gauge (-100 to 100Kpa), it can control the micro-positive pressure sintering process. The sealing flanges are made of 316L stainless steel, and the rotary joints at both ends use magnetohydrodynamic seals, providing excellent vacuum sealing performance. It can accommodate various gases such as nitrogen, 아르곤, and oxygen.
- Precise Atmosphere Control
Rotary Furnace Equipped with 2 inlet solenoid valves, 1 outlet solenoid valve, 1 vacuum interface, 그리고 2 seven-star mass flow meters (0-10L/min), enabling precise gas flow control. Suitable for various processes including inert gas protection, reducing atmospheres, and oxidizing atmospheres.
- 10-inch Touchscreen Centralized Control
Rotary Furnace Equipped with a 10-inch touchscreen for centralized control via a Siemens PLC. Each temperature rise program can be set, and actions can be controlled for 2 gas channels and 1 vacuum channel. The user interface is user-friendly, and process parameter settings are intuitive and convenient.
| 온도 | 1400℃ |
| Voltage AC | 380다섯 |
| Power | 15KW |
| Temperature Control Accuracy | ±1℃ |
| Temperature Uniformity Inside Furnace | ±3℃ (depending on the size of the heating chamber) |
| Temperature Measuring Element & Range | Thermocouple type S, measuring range 0-1600℃ |
| 가열 속도 | Adjustable from 1℃/h to 10℃/min |
| 발열체 | High temperature silicon carbide rods |
| Multi-Curve Input | 30-segment program control function. Input settings: 30 segments for one curve, 14 segments per curve for two curves, 9 segments per curve for three curves, 5 segments per curve for five curves. Multiple curves can be input simultaneously and can be freely called during use. |
| Temperature Curve Setting | Adopts intelligent temperature controller with multiple adjustment modes such as standard PID, artificial intelligence adjustment APID or MPT. Features self-tuning and self-learning functions with excellent control characteristics of no overshoot and no undershoot. Has 30-segment program control function, can achieve arbitrary ramp rate heating and cooling control, includes programmable/operable commands such as jump (고리), 달리다, pause and stop, and allows program modification at any time during operation. Uses artificial intelligence adjustment algorithm with curve fitting function to obtain smooth curve control effects. |
| Protection | Uses integrated modular control unit with accurate control precision. Designed with dual-loop control and dual-loop protection, including protection against overshoot, overshoot, 미달하다, broken thermocouple (segment open), 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start. |
| Control | Uses closed-loop technology thyristor module trigger control, phase-shift trigger control or zero-crossing trigger mode. Output voltage, current or power continuously adjustable with constant voltage, constant current or constant power characteristics. Current loop is inner loop, voltage loop is outer loop. When sudden load is applied or load current exceeds the current limit value, the output current of the regulator is limited within the rated current range to ensure normal operation of output and regulator. At the same time, the voltage loop also participates in regulation, limiting the output current of the regulator within the rated current range, maintaining constant output current and voltage with sufficient adjustment margin. This protects the heating elements from excessive current and voltage surges, achieving safe and reliable control and control accuracy. |
| Insulation Material | Three-layer insulation: 1200℃ aluminum silicate fiberboard, 1400℃ alumina fiberboard, 1700℃ alumina (polycrystalline) fiberboard. Energy saving effect is over 80% compared to old-fashioned electric furnaces. |
| 용광로 본체 | Tiltable. Furnace body is processed by CNC machine tools through polishing, grinding, pickling, phosphating, powder coating, high-temperature baking, 등. Two-color matching, novel and beautiful appearance. 내산화성이 특징, acid and alkali resistance, 내식성, 고온 저항, and easy cleaning. |
| Cooling Structure | Double-layer furnace shell, air cooling |
| Furnace Body Temperature | ≤45℃ |
Rotary Furnace Application Areas
- Activated Carbon Preparation and Treatment: Suitable for the carbonization and activation of activated carbon. Rotation and tilting functions ensure uniform heating of materials, consistent activation effects, and improved product adsorption performance.
- Metallurgical Industry: Suitable for heat treatment processes such as reduction, oxidation, and annealing of metal powders. Can be used with protective atmospheres such as hydrogen and nitrogen to prevent powder oxidation.
- Lithium-ion Battery Positive and Negative Electrode Materials: 인산철리튬 등 양극재의 연속 소결에 적합, 삼원 재료, 및 리튬 코발트 산화물, as well as the carbonization and graphitization of negative electrode materials. Vacuum and atmosphere protection functions ensure material purity and electrochemical performance.
- Rare Earth Materials: Suitable for high-temperature reactions such as reduction, nitriding, and carbonization of rare earth oxides and rare earth metal powders. Three-zone temperature control ensures precise achievement of complex temperature curves.
- Nanomaterials: Suitable for the continuous synthesis and heat treatment of nanopowders, nanotubes, and nanowires. The rotating furnace tube function ensures uniform heating of materials and prevents agglomeration.
- 신에너지 소재: Applicable to the research and pilot production of new energy materials such as silicon-carbon anodes, solid electrolytes, and fuel cell materials.
- Abrasives and Superhard Materials: Applicable to the heat treatment of superhard materials such as diamond and cubic boron nitride, as well as the curing treatment of ceramic binders and resin binders.
- Powder and Particulate Material Processing: Applicable to dynamic heat treatment processes such as drying, calcination, 소결, 절감, and oxidation of various powders and granules.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
Rotary Furnace Frequently Asked Questions (FAQ)
- Is this equipment a tube furnace or a rotary furnace?
This equipment is a rotary tube furnace, and also has the functions of a vacuum tube furnace.
- Why is rotation necessary?
Rotation ensures uniform heating of materials, prevents localized overheating, and improves reaction efficiency and product consistency.
- Can it operate under vacuum or atmospheric conditions?
예. The equipment supports vacuum environments and the introduction of various gases to meet different process requirements.
- Is the temperature control precise?
It adopts a high-precision temperature control system with a temperature control accuracy of ±1℃ and supports multi-segment program control.
- 사용자 정의가 지원됩니까??
예. Customization is available based on furnace tube size, number of temperature zones, vacuum system, and automation requirements.
