Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
1400GA Rotary Furnace and Tilting Tubular Electric Furnace for Laboratory Heat Treatment
PARAMÈTRES DU PRODUIT
Description
1400℃ Three-Zone Rotary Tubular Furnace
This is a high-end, custom-designed Tubular Rotary Furnace that combines rotation, tilting, and multi-zone independent temperature control technologies. It is suitable for high-temperature processing and reaction experiments of powder and granular materials. The equipment also features atmosphere control and vacuum functions, making it an advanced experimental and production device that integrates the advantages of both Tubular and Vacuum Furnaces.
Through the rotation and tilting design of the furnace tubes, the equipment achieves uniform agitation of materials during the heating process, effectively improving reaction efficiency and material consistency. It is widely used in high-end fields such as new energy materials, métallurgie, and nanomaterials.
Rotary Furnace Product Features
- Three Independent Temperature Zones, Long Constant Temperature Zone
This equipment is a 1400℃ three-zone rotatable and tiltable tube furnace/rotary furnace. The heating zone is 1300mm long and has three independently controllable temperature zones, each ensuring the constant temperature zone length meets process requirements. The furnace temperature uniformity is ±3℃, suitable for uniform heat treatment of long materials.
- Excellent Furnace Tube Material, High Temperature and Corrosion Resistant
The outer tube is made of recrystallized silicon carbide (D200×1900mm), which has advantages such as high temperature resistance, résistance à la corrosion, and high strength. The inner tube is a quartz tube (60mm diameter at both ends, 180×1300mm diameter in the middle, total length 1950mm), suitable for dynamic heat treatment of powder and granular materials.
- Automatic Rotation, Adjustable Speed
Using mechanical bearing drive, the furnace tube can rotate automatically, with a stepless adjustable rotation speed of 0-5r/min. The material tumbles and rises continuously within the furnace tubes, ensuring uniform heating and preventing localized overheating or uneven sintering. This is particularly suitable for dynamic heat treatment of powdered and granular materials.
- Electric Tilting, Adjustable Angle
The furnace body can be electrically tilted from 0-20 degrees, with the angle freely adjustable. Combined with the rotation function, continuous material feeding and discharging is possible, suitable for small-batch continuous production. The tilt angle and rotation speed can be flexibly set according to process requirements.
- Complete Vacuum and Atmosphere System
Equipped with a direct-drive bipolar vacuum pump (2L/S) and a digital vacuum gauge (-100 to 100Kpa), it can control the micro-positive pressure sintering process. The sealing flanges are made of 316L stainless steel, and the rotary joints at both ends use magnetohydrodynamic seals, providing excellent vacuum sealing performance. It can accommodate various gases such as nitrogen, argon, and oxygen.
- Precise Atmosphere Control
Rotary Furnace Equipped with 2 inlet solenoid valves, 1 outlet solenoid valve, 1 vacuum interface, et 2 seven-star mass flow meters (0-10L/min), enabling precise gas flow control. Suitable for various processes including inert gas protection, reducing atmospheres, and oxidizing atmospheres.
- 10-Contrôle centralisé à écran tactile de 10 pouces
Rotary Furnace Equipped with a 10-inch touchscreen for centralized control via a Siemens PLC. Each temperature rise program can be set, and actions can be controlled for 2 gas channels and 1 vacuum channel. The user interface is user-friendly, and process parameter settings are intuitive and convenient.
| Température | 1400℃ |
| Voltage AC | 380V |
| Pouvoir | 15KW |
| Précision du contrôle de la température | ±1 ℃ |
| Temperature Uniformity Inside Furnace | ±3℃ (depending on the size of the heating chamber) |
| Élément de mesure de la température & Range | Thermocouple type S, plage de mesure 0-1600℃ |
| Taux de chauffage | Adjustable from 1℃/h to 10℃/min |
| Élément chauffant | High temperature silicon carbide rods |
| Entrée multi-courbe | 30-segment program control function. Input settings: 30 segments pour une courbe, 14 segments per curve for two curves, 9 segments per curve for three curves, 5 segments per curve for five curves. Multiple curves can be input simultaneously and can be freely called during use. |
| Réglage de la courbe de température | Adopts intelligent temperature controller with multiple adjustment modes such as standard PID, artificial intelligence adjustment APID or MPT. Features self-tuning and self-learning functions with excellent control characteristics of no overshoot and no undershoot. Has 30-segment program control function, can achieve arbitrary ramp rate heating and cooling control, includes programmable/operable commands such as jump (boucle), courir, pause and stop, and allows program modification at any time during operation. Uses artificial intelligence adjustment algorithm with curve fitting function to obtain smooth curve control effects. |
| Protection | Uses integrated modular control unit with accurate control precision. Designed with dual-loop control and dual-loop protection, including protection against overshoot, overshoot, undershoot, thermocouple cassé (segment open), perte de phase, surtension, surintensité, surchauffe, commentaires actuels, et démarrage progressif. |
| Control | Uses closed-loop technology thyristor module trigger control, phase-shift trigger control or zero-crossing trigger mode. Output voltage, current or power continuously adjustable with constant voltage, constant current or constant power characteristics. Current loop is inner loop, voltage loop is outer loop. When sudden load is applied or load current exceeds the current limit value, the output current of the regulator is limited within the rated current range to ensure normal operation of output and regulator. At the same time, the voltage loop also participates in regulation, limiting the output current of the regulator within the rated current range, maintaining constant output current and voltage with sufficient adjustment margin. This protects the heating elements from excessive current and voltage surges, achieving safe and reliable control and control accuracy. |
| Matériau isolant | Isolation à trois couches: 1200℃ aluminum silicate fiberboard, 1400℃ alumina fiberboard, 1700℃ alumina (polycristallin) panneaux de fibres. Energy saving effect is over 80% compared to old-fashioned electric furnaces. |
| Corps du four | Tiltable. Furnace body is processed by CNC machine tools through polishing, grinding, pickling, phosphating, powder coating, high-temperature baking, etc.. Two-color matching, novel and beautiful appearance. Features oxidation resistance, acid and alkali resistance, résistance à la corrosion, high temperature resistance, and easy cleaning. |
| Cooling Structure | Double-layer furnace shell, air cooling |
| Furnace Body Temperature | ≤45℃ |
Rotary Furnace Application Areas
- Activated Carbon Preparation and Treatment: Suitable for the carbonization and activation of activated carbon. Rotation and tilting functions ensure uniform heating of materials, consistent activation effects, and improved product adsorption performance.
- Metallurgical Industry: Suitable for heat treatment processes such as reduction, oxidation, and annealing of metal powders. Can be used with protective atmospheres such as hydrogen and nitrogen to prevent powder oxidation.
- Lithium-ion Battery Positive and Negative Electrode Materials: Suitable for continuous sintering of positive electrode materials such as lithium iron phosphate, ternary materials, and lithium cobalt oxide, as well as the carbonization and graphitization of negative electrode materials. Vacuum and atmosphere protection functions ensure material purity and electrochemical performance.
- Rare Earth Materials: Suitable for high-temperature reactions such as reduction, nitriding, and carbonization of rare earth oxides and rare earth metal powders. Three-zone temperature control ensures precise achievement of complex temperature curves.
- Nanomaterials: Suitable for the continuous synthesis and heat treatment of nanopowders, nanotubes, and nanowires. The rotating furnace tube function ensures uniform heating of materials and prevents agglomeration.
- New Energy Materials: Applicable to the research and pilot production of new energy materials such as silicon-carbon anodes, solid electrolytes, and fuel cell materials.
- Abrasives and Superhard Materials: Applicable to the heat treatment of superhard materials such as diamond and cubic boron nitride, as well as the curing treatment of ceramic binders and resin binders.
- Powder and Particulate Material Processing: Applicable to dynamic heat treatment processes such as drying, calcination, frittage, reduction, and oxidation of various powders and granules.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Rotary Furnace Frequently Asked Questions (FAQ)
- Is this equipment a tube furnace or a rotary furnace?
This equipment is a rotary tube furnace, and also has the functions of a vacuum tube furnace.
- Why is rotation necessary?
Rotation ensures uniform heating of materials, prevents localized overheating, and improves reaction efficiency and product consistency.
- Can it operate under vacuum or atmospheric conditions?
Oui. The equipment supports vacuum environments and the introduction of various gases to meet different process requirements.
- Is the temperature control precise?
It adopts a high-precision temperature control system with a temperature control accuracy of ±1℃ and supports multi-segment program control.
- Is customization supported?
Oui. Customization is available based on furnace tube size, number of temperature zones, vacuum system, and automation requirements.
