Four à frittes basculant,Four à fritttes à décharge inversée

Frit Furnace

A Frit Furnace is an industrial-grade melting furnace/smelting furnace specifically designed for melting high-temperature glass and high-purity materials. This equipment features an electrically operated tilting structure, enabling safe and precise pouring of the melt under high-temperature conditions. It is widely used in glass materials, specialty molten materials, and high-temperature experimental fields.

The equipment employs a crucible with uniform heating around its perimeter, combined with a high-precision temperature control system and a platinum crucible design, ensuring melt purity and temperature uniformity. It is a crucial core piece of equipment for high-end glass melting and material preparation.

Frit Furnace Product Features

1. Electric Tilting Design for Convenient Discharge

This tilting furnace (Smelting Furnace) uses an electrically adjustable tilting method. The crucible is heated from all sides, and after melting, the molten glass can be precisely poured into the mold via electric control. A discharge buzzer indicates the pour, making operation convenient and reducing the risk of manual contact with the high-temperature molten material.

2. Platinum Crucible, High Temperature and Corrosion Resistant

The crucible is made of zircon with a platinum inner lining, with a volume of 0.5L. The platinum crucible has the advantages of high temperature resistance (maximum operating temperature 1450℃), résistance à la corrosion, and non-contamination of the molten material, making it particularly suitable for the melting processes of high-purity glass, optical glass, et verre spécial.

3. Top Loading for Easy Operation

The crucible is inserted into the furnace top and can also be lifted out. A charging buzzer indicates the loading time, allowing operators to accurately determine the timing of charging. The furnace body is compact, with dimensions of 1000×770×1150mm, suitable for laboratory and small-batch production.

4. Uniform Temperature Heating with Silicon Carbide Rods

The heating element is a silicon carbide rod, installed around the crucible to form a three-dimensional heating field. The temperature uniformity within the furnace is ±3℃, ensuring uniform heating and consistent composition of the molten glass.

5. Dual Closed-Loop Thyristor Control

Dual closed-loop thyristor modules are used for trigger control, employing a phase-shift trigger control method. The output voltage, actuel, or power is continuously adjustable, providing constant voltage, constant current, or constant power characteristics.

Frit Furnace Application Areas

• Glass Melting: Suitable for small-batch melting and process development of various glass formulations, including optical glass, specialty glass, high-purity glass, and colored glass.
• Enamel Glaze Preparation: Suitable for melting enamel base glaze, top glaze, and colored glaze. The electric tilting design facilitates direct casting of high-temperature melt into blocks or quenching in a water bath.
• Glass Flux Preparation: Suitable for melting low-temperature glass fluxes, reducing glass melting temperature and saving energy.
• Ceramic Bonding Agents: Suitable for melting and preparing ceramic bonding agents (tels que les agents liants pour meules en céramique). La fusion uniforme et la composition stable assurent les performances de liaison de l'agent de liaison.
• New Material Development: Suitable for melting and developing new materials such as specialty glass, verre microcristallin, et vitrocéramique. Platinum crucibles ensure the melting requirements of high-purity and highly corrosive materials.
• Universities and Research Institutes: Suitable for experimental teaching and research projects in materials science and engineering, inorganic non-metallic materials, and glass processing.
• Recyclage des métaux précieux: Suitable for the smelting, recycling, and refining of precious metals such as gold, argent, platine, and palladium, reducing oxidation losses and increasing recovery rates.
• Jewelry Processing: Suitable for the smelting and alloying of precious metals such as gold, argent, and platinum used in jewelry making.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Frit Furnace Frequently Asked Questions (FAQ)

1. What is a tilting melting furnace?

It is a high-temperature melting device that electrically tilts molten materials at high temperatures.

2. What materials is it suitable for?

Mainly suitable for glass, high-purity materials, and some special molten materials.

3. What is the crucible made of?

It uses a zircon quartz inner sleeve + platinum crucible to ensure high-temperature stability and material purity.

4. Is it safe?

The equipment is equipped with multiple electrical and temperature protection systems to ensure safe and reliable operation at high temperatures.

5. Is it easy to operate?

Oui, it is. Microcomputer program control, fully automatic heating/holding/cooling.