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Bell Furnace Control Cabinet for Vacuum and Atmosphere Furnaces

PARAMÈTRES DU PRODUIT

Description
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Description

Bell Furnace Control Cabinet with Independent Temperature Control

The bell furnace control cabinet with independent temperature control is an intelligent temperature control system specifically designed for bell furnaces, atmosphere furnaces, high-temperature experimental furnaces, and industrial heat treatment equipment. The equipment employs a modular integrated control unit, combined with closed-loop thyristor regulation technology, to achieve precise control of temperature, pouvoir, actuel, and voltage during the furnace heating process.

The control cabinet features multi-segment programmable temperature control, real-time parameter display, data storage, remote communication, and multiple safety protection functions, meeting the automatic operation requirements of different process curves. Through high-precision control, it effectively protects heating elements, improving equipment operational stability and service life.

Caractéristiques du produit

  1. Contrôle précis de la température, No Overshoot

It adopts an integrated modular control unit with a temperature control accuracy of ±1℃, without overshoot or undershoot. Equipped with an FP03 intelligent temperature controller, it supports multiple adjustment modes such as standard PID, AI artificial intelligence APID, and MPT, and features self-tuning and self-learning functions, ensuring precise and reliable temperature control.

  1. Intelligent Program Control

It has 40-segment program control capabilities, enabling arbitrary slope temperature rise and fall control. It supports programmable operation commands such as jump (boucle), courir, pause, et arrête, allowing parameter modification at any time during program execution. Employing a curve fitting AI adjustment algorithm, it obtains smooth and even temperature rise/fall curves.

  1. Multiple Safety Protection Mechanisms

Dual closed-loop control and protection cover overshoot, undershoot, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc., to ensure equipment and process safety.

  1. Closed-Loop Thyristor Trigger Control

Triggered and controlled by a closed-loop thyristor module, it supports phase-shift triggering or zero-crossing triggering, and the output voltage, actuel, or power is continuously adjustable, with constant voltage, constant current, or constant power characteristics. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop can effectively protect the heating element from large current and voltage surges.

  1. Touchscreen Real-Time Monitoring and Data Management

Equipped with a 7-inch touchscreen, key parameters such as temperature, temperature zone number, time period, temps restant, output power percentage, tension, and current can be read, written, and stored in real time. The operation is intuitive and convenient, and it also facilitates process traceability and data recording.

Bell Furnace Control Cabinet for Vacuum and Atmosphere Furnaces
CategoryDescription
Fonctions de protectionIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, and soft-start protection
Méthode de contrôleClosed-loop SCR module control with phase-shift triggering; continuously adjustable output voltage, actuel, or power; features constant voltage, constant current, or constant power characteristics. Inner current loop + outer voltage loop ensures output current is limited within rated range under sudden load changes or overcurrent conditions, protecting heating elements from excessive current/voltage surges
Paramètres d'affichageTempérature, numéro de segment, temps de segment, temps restant, output power percentage, tension, actuel, etc..
Push-ButtonsImported push-buttons with LED indicators, durée de vie > 100,000 cycles
Multiple Curve Input30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily
Communication InterfaceRS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, valeur de sortie, temps de segment, numéro de segment, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage

Domaines d'application

  • Bell Furnace Temperature Control System: Suitable for independent temperature control cabinets of various bell furnaces, enabling precise temperature program control and complete recording of process data.
  • Multi-Zone Independent Control: Suitable for complex heating equipment requiring independent temperature control in multiple zones, such as multi-zone tube furnaces and pusher kilns.
  • Laboratory and R&D Center: Suitable for electric furnace temperature control systems in universities, research institutes, and enterprise R&D centers, meeting diverse process development needs.
  • Industrial Production Automation: Suitable for centralized temperature control and remote monitoring of heat treatment production lines in industrial and mining enterprises.
  • Equipment Upgrade and Retrofit: Suitable for upgrading and retrofitting old electric furnace control systems, improving temperature control accuracy and automation levels.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé dans le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

  1. What equipment is this control cabinet mainly used for?

Mainly used for bell furnaces, atmosphere furnaces, high-temperature furnaces, sintering furnaces, and other industrial furnace equipment requiring precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holding, and cooling processes.

  1. Does the control cabinet have safety protection functions?

Oui. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, perte de phase, thermocouple, commentaires actuels, and soft-start protection functions.

  1. Does it support remote communication control?

Oui. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, arrêt, paramétrage, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, actuel, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

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