Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1300YS Bell Jar Furnace
製品パラメータ
説明
1300℃ Bell-Jar Furnace
The Bell Jar Furnace is a high-performance electric heating device specifically designed for high-temperature sintering, heat treatment, degreasing, and the preparation of functional ceramic materials. The equipment adopts a bell-jar-type lifting structure, with the furnace body vertically raised and lowered and the loading platform fixed, facilitating loading and unloading. It is particularly suitable for large-sized workpieces, batch production, and high-temperature precision heat treatment processes.
The equipment has a maximum design temperature of 1300℃ and a long-term operating temperature of up to 1250℃. It employs a four-sided heating structure and an intelligent PID programmable temperature control system, achieving a furnace temperature uniformity of ±5℃ and a temperature control accuracy of ±1℃, meeting stringent temperature control requirements.
製品の特徴
- Four-sided heating, 優れた温度均一性
The furnace employs heating elements arranged around the perimeter of the furnace chamber, forming a three-dimensional heating field. Temperature uniformity within the effective temperature zone is ±5℃, with a temperature control accuracy of ±1℃, suitable for batch sintering and heat treatment of large-volume products. The heating elements use U-shaped silicon carbide rods of equal diameter, using high-purity α-SiC as the main raw material, resulting in rapid heating, 高い熱効率, 長寿命, and resistance to deformation at high temperatures, reaching temperatures up to 1500℃.
- Dual-cylinder hydraulic lifting, emergency protection against power failure
The furnace body is lifted using a dual-cylinder hydraulic system. The hydraulic system includes a manual descent button in case of power failure. A mechanical locking safety buckle prevents descent during lifting, ensuring operational safety.
- Multi-layer tapered step soft seal, excellent sealing performance
The upper furnace body opens vertically with lifting. The charging platform and furnace opening utilize a 3-4 layer tapered step soft seal structure. Elastic high-temperature sealing strips are arranged on the steps to effectively absorb the thermal expansion of the refractory materials at the furnace opening and charging platform. A sealing sand structure is installed around the charging platform, providing double sealing protection.
- Composite Refractory Material for Charging Platform: Balancing Insulation and Load-Bearing Capacity
The charging platform is constructed from a combination of vacuum-formed high-purity alumina lightweight material and high-purity alumina hollow spherical plates, ensuring both insulation and load-bearing performance. The furnace refractory material is also made of vacuum-formed high-purity alumina lightweight material, which has low heat storage capacity, is resistant to rapid heating and cooling, and achieves energy savings of over 80% compared to older electric furnaces.
- 7-inch Touchscreen for Real-Time Reading and Writing
The 7-inch touchscreen can read and write stored parameters such as temperature, temperature range number, time period, remaining time, output power percentage, voltage, and current in real time, providing intuitive and convenient operation.
| カテゴリ | パラメータ |
|---|---|
| Maximum Service Temperature | 1300℃ |
| Long-term Working Temperature | 1280℃ |
| 制御範囲 | 80-1200℃ |
| 測温素子 | Thermocouple index K, temperature range 0-1320℃ |
| Location of Heating Element | Arranged around the furnace chamber |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 炉の温度均一性 | ±5℃ |
| 加熱速度 | 自由に調整可能, range: max. 30℃/min, min. 1℃/h |
| 発熱体 | U-shaped equal-diameter silicon carbide rods, made of high-purity a-SiC as main raw material, non-metallic high-temperature electric heating elements, featuring fast heating, 高い熱効率, long service life, not easy to deform at high temperature, easy installation, operation and maintenance, and capable of reaching 1500℃ |
| 炉体 | Processed by CNC machine tools, manufactured through polishing, 研削, 酸洗い, リン酸塩処理, plastic powder spraying, 高温ベーキング, etc.; two-tone design with novel and aesthetic appearance; 耐酸化性が特徴, acid and alkali resistance, corrosion resistance, high-temperature resistance, そして簡単な掃除 |
| Furnace Structure | Advanced air-cooled double-layer furnace structure; effective air-cooled guide partitions enable cold air circulation throughout the furnace shell, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation of conductive plates and ensuring a good working environment |
| Furnace Body Lifting | Double-cylinder hydraulic lifting; hydraulic system equipped with manual lowering button after power failure and mechanical locking safety buckle to prevent accidental descent during lifting |
| Loading Table and Furnace Mouth Integration | Upper furnace body opens via vertical lifting; 3-4 layers of tapered step soft seal between loading table and furnace mouth, equipped with elastic high-temperature sealing strips to effectively absorb thermal expansion of refractories; sealing sand structure arranged around the loading table |
| Loading Table Refractory Material | Made of vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both thermal insulation and load-bearing performance |
| Furnace Lining Refractory Material | Lining made of vacuum-formed high-purity alumina lightweight material; high-wear and load-bearing positions (furnace mouth and bottom) use lightweight hollow ball alumina plates, featuring high operating temperature, low heat storage, resistance to thermal shock, no cracking, no slagging, excellent insulation (energy saving >80% compared to traditional electric furnaces) |
| Thermal Insulation Material | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, and alumina (多結晶) fiberboard; energy saving >80% compared to traditional electric furnaces |
| Furnace Shell Temperature | During long-term continuous operation, shell temperature <45℃ |
| Protection | Integrated modular control unit with high control accuracy; dual-loop control and dual-loop protection designed; features protection against overshoot, overregulation, underregulation, 熱電対の断線, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Controls | Closed-loop thyristor module trigger control with phase-shift or zero-crossing triggering; 出力電圧を連続的に調整可能, current or power; features constant voltage, constant current or constant power characteristics; current loop as inner loop, voltage loop as outer loop; under sudden load or load current exceeding limit value, output current is limited within rated range to ensure normal operation of regulator and output; voltage loop also participates in regulation, limiting output current within rated range and maintaining constant output current and voltage with sufficient regulation margin, thereby protecting heating elements from excessive current and voltage surges, achieving safe, reliable control and high precision |
| Touchscreen Read/Write Parameters | 7-inch touchscreen for real-time reading/writing and storage of temperature, temperature segment number, セグメントタイム, remaining time, output power percentage, voltage, 現在, 等. |
| 温度曲線のプログラミング | Uses conductive FP03 intelligent temperature controller, featuring standard PID, artificial intelligence regulation APID or MPT, etc.; 自己チューニング機能と自己学習機能; excellent control characteristics with no overshoot or undershoot; 40-segment program control capability, allowing arbitrary ramp rates for heating and cooling; programmable/operable commands including jump (ループ), 走る, 一時停止, and stop; program can be modified at any time during operation; adopts artificial intelligence regulation algorithm with curve fitting for smooth and stable curve control |
| Spare Parts Included | Two heating elements and two sets of rod holders |
| Warranty Coverage and Duration | Electric furnace free warranty for one year; heating elements not covered (free replacement within three months if naturally damaged) |
| Packing List | One electric furnace, two heating elements, two sets of rod holders, one pair of high-temperature gloves, one instruction manual, one certificate of conformity, one acceptance report (factory inspection report), one sales delivery note |
| Delivery | Packed in wooden cases; transported by road, rail, ship (for export), or air (for export) |
応用分野
- High-Temperature Sintering: Suitable for high-temperature sintering of advanced ceramic materials (アルミナ, zirconium oxide, 窒化ケイ素, silicon carbide, etc.).
- Heat Treatment: Suitable for heat treatment processes (annealing, normalizing, tempering, solution treatment, etc.) of metallic and alloy materials.
- Electronic Ceramics: Suitable for debinding and sintering of piezoelectric ceramics, 誘電体セラミックス, 磁性材料, and other electronic functional ceramics.
- Powder Metallurgy: Suitable for sintering and forming of metal powders and alloy powders. The load-bearing design is suitable for batch processing of large-weight powder metallurgy products.
- Catalyst Activation: Suitable for high-temperature activation treatment of catalyst supports. Strong continuous operation capability, suitable for industrial mass production.
- Universities, 研究機関, and Industrial Enterprises:Suitable for large-scale experimental teaching and research projects in materials science and engineering, metallurgical engineering, and other related majors, as well as large-scale production in enterprises.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What is the maximum operating temperature of this equipment?
The maximum operating temperature is 1300℃, and the long-term operating temperature is 1250℃.
- Does it support programmable temperature control?
はい. The equipment supports 40-segment programmable temperature control, allowing users to freely set heating, holding, and cooling curves.
- What is the temperature control accuracy?
It adopts a PID intelligent control system, achieving a temperature control accuracy of ±1℃, ensuring stable temperature control.
- Is the furnace lifting mechanism safe?
It uses a dual-cylinder hydraulic lifting system, equipped with manual lowering in case of power failure and a mechanical locking device, ensuring safety and reliability.
- Is it suitable for long-term continuous operation?
The equipment adopts a double-layer air-cooled structure design, allowing for long-term stable operation with the outer shell temperature remaining below 45℃.
