35KW, 45KW, 60KW High-Frequency Induction Heating Equipment

35kW-60kW High-Frequency Induction Heating Equipment (Split-Unit Automatic Control Type)

This 35kW-60kW high-frequency induction heating equipment utilizes all-solid-state IGBT inverter technology and series resonant control, achieving rapid heating of metal workpieces through high-frequency electromagnetic induction. The equipment features a separate main unit and sub-unit design, offering high output power, fast heating speed, stable operation, and strong continuous working capability.

This series of equipment has rated power ranging from 35kW, 45kW, and 60kW, meeting the process requirements for forging heating, trempe, trempe, recuit, brazing, and hot assembly of workpieces of various specifications.

Caractéristiques du produit

1. High-Power All-Solid-State IGBTs, Second-Generation Dual-Control Series Resonant Technology

Utilizing all-solid-state IGBT frequency conversion and power regulation, and employing second-generation “dual-control series resonant soft-switching control” technology, the system achieves automatic frequency tracking, ensuring high equipment reliability. Frequency range: 30-80kHz, adaptable to the heating needs of metal workpieces of different sizes and materials.

2. 100% Duty Cycle, 24-Hour Continuous Full-Power Operation

In a 30℃ environment, it can operate continuously at full power for 24 hours without needing to stop for cooling, resulting in high equipment utilization.

3. Constant Power/Constant Current Control, Maximizing Heating Efficiency

It has constant power and constant current control functions, which can achieve rapid heating and optimize the heating process of metal workpieces.

4. Split-Type Self-Control Design, Flexible Layout

Adopting a split structure, the main unit and control unit are separate, with cable connection lengths of 2-6 mètres. Flexible layout to suit various site conditions, suitable for installation in complex environments.

5. High Power Output, Enhanced Melting Capacity

Available in 35KW, 45KW, and 60KW power specifications, with maximum input power reaching 35KVA, 50KVA, and 66KVA respectively. The 45KW/60KW models have a heating/insulation current range of 15-90A/20-120A, enabling the melting of larger batches of metal and faster heating speeds.

6. Water Cooling, Overheat Protection

Cooling water pressure and flow rate requirements are 0.3MPa and 20.6L/min, ensuring effective heat dissipation during prolonged high-power operation. Automatic overheat protection extends equipment lifespan.

Domaines d'application

• Large-size workpiece through-heat forging: Suitable for integral through-heat forging of large-diameter bars and billets. High power output ensures small core-to-surface temperature difference and uniform heating, suitable for through-heating processes before forging.
• Quenching and tempering heat treatment of large workpieces: Suitable for surface quenching, trempe, and annealing heat treatment of large-size mechanical parts such as shafts, gears, rails, and molds. 100% duty cycle is suitable for continuous batch production.
• Rapid metal melting: Suitable for medium-batch rapid melting of metals such as steel, stainless steel, copper, aluminum, or, and silver. 60KW power can melt tens of kilograms of metal, with fast heating speed and high efficiency.
• Metal welding and brazing: Suitable for welding and brazing of large carbide cutting tools, diamond tools, refrigeration pipes, and other metal materials. Automatic frequency tracking ensures stable welding of complex-shaped workpieces.
• Online forging production: Suitable for continuous heating processes with forging production lines. Constant power control ensures heating consistency between batches, improving product quality.
• Universities, research institutes, and industrial and mining enterprises: Suitable for high-power metal heating experiments in materials science and engineering, metallurgical engineering, and other related fields, as well as large-scale factory production. The split design facilitates layout, and multiple power options are available.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

1. What are the differences between 35kW, 45kW, and 60kW units?

The main differences lie in output power and applicable workpiece size. Higher power allows for larger workpiece cross-sections to be heated and faster heating speeds.

2. Does the equipment support continuous operation?

Oui. The equipment has a 100% duty cycle and can operate continuously under rated conditions to meet industrial production needs.

3. Does the equipment require a cooling system?

Oui. Induction heating equipment requires a circulating cooling water system during operation to ensure stable operation and extend its service life.

4. Is the equipment suitable for heating large workpieces?

Oui. Models above 35kW have higher power and can meet the needs of through-heating forging, traitement thermique, and hot assembly of larger workpieces.

5. What is the installation method for the equipment?

It adopts a split-type structure design. The main unit and the sub-unit are connected by cables, allowing for flexible layout according to site space and process requirements.